Sulfur-containing phosphor coated with ZnO compound

Patent metadata

Field	Value
Publication number	US-9312454-B2
Application number	US-201113991521-A
Country	US
Kind code	B2
Filing date	Dec 6, 2011
Priority date	Dec 9, 2010
Publication date	Apr 12, 2016
Grant date	Apr 12, 2016

Abstract

Provided is a novel coated phosphor capable of effectively suppressing the adverse effects of hydrogen sulfide gas generated by the reaction between a sulfur-containing phosphor and moisture in the air. Provided is a sulfur-containing phosphor having a configuration in which ZnO compound containing Zn and O is present on the surface of a sulfur-containing phosphor having a host material which includes sulfur.

First claim

The invention claimed is:

1. A ZnO compound coated sulfur-containing phosphor particle having: a configuration in which a ZnO compound containing Zn and O and a glass layer containing a glass composition are present on a surface of the sulfur-containing phosphor particle; a host material containing sulfur and one or more selected from a group consisting of calcium, barium, strontium, and gallium; and a luminescent center.

2. A ZnO compound coated sulfur-containing phosphor particle comprising: a ZnO compound layer consisting of a ZnO compound including Zn and O; a glass layer containing a glass composition on a surface of the sulfur-containing phosphor particle; a host material containing sulfur and one or more selected from a group consisting of calcium, barium, strontium, and gallium; and a luminescent center.

3. The ZnO compound coated sulfur-containing phosphor particle according to claim 1 , wherein the ZnO compound including Zn and O includes one or more selected from a group consisting of ZnO, Zn(OH) 2 , ZnSO 4 .nH 2 O (0≦n≦7), ZnTi 2 O 4 , Zn 2 Ti 3 O 8 , Zn 2 TiO 4 , ZnTiO 3 , ZnBaO 2 , ZnBa 2 O 3 , ZnGa 2 O 4 , Zn 1.23 Ga 0.28 O 2 , Zn 3 GaO 4 , Zn 6 Ga 2 O 9 , Zn 0.125-0.95 Mg 0.05-0.9 O, Zn 0.1-0.75 Ca 0.25-0.9 O, ZnSrO 2 , Zn 0.3 Al 2.4 O 4 , ZnAl 2 O 4 , Zn 3-7 In 2 O 6-10 , ZnSnO 3 , Zn 2 SnO 4 , and an organic acid salt of zinc.

4. The ZnO compound coated sulfur-containing phosphor particle according to claim 1 , wherein that the ZnO compound including Zn and O is microparticles having an average particle diameter of 0.3 μm or less according to observation by SEM or TEM.

5. The ZnO compound coated sulfur-containing phosphor particle according to claim 1 , wherein N Zn /N S , a ratio of N Zn as the number of Zn atoms in the ZnO compound compared to N S as the number of S atoms in the sulfur-containing phosphor, is 0.001 or higher.

6. The ZnO compound coated sulfur-containing phosphor particle according to claim 1 , wherein the microparticles which have a spinel type crystal structure and a particle diameter of less than 0.1 μm are present near the ZnO compound or ZnO compound layer.

7. The ZnO compound coated sulfur-containing phosphor particle according to claim 1 , wherein a spinel layer including the microparticles which have the spinel type crystal structure and the particle diameter of less than 0.1 μm are included in contact with the ZnO compound or ZnO compound layer.

8. The ZnO compound coated sulfur-containing phosphor particle according to claim 1 , wherein the ZnO compound further includes a water resistant layer comprising one type of hydroxide, oxide, or fluoride selected from a group consisting of Ti, Zn, Mg, Ca, Sr, Ba, Al, Ga, In, Sn, Zr, and Y, or a mixture of two or more of them.

9. A wavelength conversion light emitting device comprising at least one LED chip and at least one phosphor, wherein part of the light emitting from the LED is absorbed by the phosphor to yield mixture light including the light emitting from the LED and light emitting from the phosphor, and wherein at least one phosphor is the ZnO compound coated sulfur-containing phosphor particle according to claim 1 .

10. A lighting apparatus comprising the wavelength conversion light emitting device described in claim 9 .

11. An image display apparatus comprising the wavelength conversion light emitting device described in claim 9 .

12. A light emitting device comprising a solid light emitting device, a metal member reacting with sulfur-based gas, and a phosphor-containing layer, wherein the phosphor-containing layer is formed by blending the ZnO compound coated sulfur-containing phosphor particle according to claim 1 with a resin.

13. A light emitting device comprising a solid light emitting device, a metal member which reacts with sulfur-based gas, and a phosphor-containing layer, wherein the phosphor-containing layer has a configuration in which the ZnO compound coated sulfur-containing phosphor particle according to claim 1 and the ZnO compound are scattered in the resin.

14. The ZnO compound coated sulfur-containing phosphor particle according to claim 1 , wherein the glass layer containing a glass composition is formed by heating to a temperature of at least 600° C.

15. The ZnO compound coated sulfur-containing phosphor particle according to claim 2 , wherein the glass layer containing a glass composition is formed by heating to a temperature of at least 600° C.

16. The ZnO compound coated sulfur-containing phosphor particle according to claim 1 , wherein the ZnO compound is present on and in contact with a surface of the sulfur-containing phosphor.

17. The ZnO compound coated sulfur-containing phosphor particle according to claim 2 , wherein the ZnO compound is present on and in contact with a surface of the sulfur-containing phosphor.

18. The ZnO compound coated sulfur-containing phosphor particle according to claim 1 , wherein the glass layer containing a glass composition comprises one or more of SiO 2 , B 2 O 3 —SiO 2 , and Ma 2 O—MbO—B 2 O 3 —SiO 2 , wherein Ma represents an alkali metal and Mb represents an alkali earth metal or Zn, wherein the glass composition has undergone glassification.

19. The ZnO compound coated sulfur-containing phosphor particle according to claim 2 , wherein the glass layer containing a glass composition comprises one or more of SiO 2 , B 2 O 3 —SiO 2 , and Ma 2 O—MbO—B 2 O 3 —SiO 2 , wherein Ma represents an alkali metal and Mb represents an alkali earth metal or Zn, wherein the glass composition has undergone glassification.

20. A ZnO compound coated sulfur-containing phosphor particle having: a configuration in which a ZnO compound containing Zn and O, a glass layer containing a glass composition, and a water resistant layer are present on a surface of the sulfur-containing phosphor particle; and a host material containing sulfur and one or more selected from a group consisting of calcium, barium, strontium, and gallium; and a luminescent center,
wherein the water resistant layer comprises one type of hydroxide, oxide, or fluoride selected from a group consisting of Ti, Zn, Mg, Ca, Sr, Ba, Al, Ga, In, Sn, Zr, and Y, or a mixture of two or more of them.

Assignees

• Itoh Jun-Ichi
• Sasakura Asuka
• Inamura Masaaki
• Ogawara Riichi
• Kumagai Akinori
• Mitsui Mining & Smelting Co

Inventors

• Itoh Jun-Ichi
• Sasakura Asuka
• Inamura Masaaki
• Ogawara Riichi
• Kumagai Akinori

Classifications

• H10H20/852

  Encapsulations · CPC title

• H10H20/851

  Wavelength conversion means · CPC title

• H10H20/8513 Primary

  having two or more wavelength conversion materials · CPC title

• H01L33/504 Primary

  Electricity · mapped topic

• C09K11/7731

  with alkaline earth metals · CPC title