Assembly for a speed reducer of a rotary electric machine, and related heat-engine starter

Patent metadata

Field	Value
Publication number	US-9309856-B2
Application number	US-201113994621-A
Country	US
Kind code	B2
Filing date	Dec 19, 2011
Priority date	Dec 20, 2010
Publication date	Apr 12, 2016
Grant date	Apr 12, 2016

Abstract

Assembly ( 57 ) for a speed reducer of a rotary electric machine, comprising: a ring gear ( 46 ) secured to a transverse wall ( 58 ); a base plate ( 60 ) to be securely and rotatably mounted relative to a mounting ( 16 ) of the machine; an axially acting resilient means, such as an axially acting resilient disc ( 64 ); and an added hub ( 68 ) on which the transverse wall ( 58 ) of the ring gear ( 46 ), the base plate ( 60 ), and the resilient means ( 64 ) are mounted. The hub ( 68 ) has at least one first shoulder ( 71 ) for supporting the axially acting resilient means ( 64 ), and at least one second shoulder ( 72 ) for supporting the transverse wall ( 58 ) of the ring gear ( 46 ). The assembly also relates to a starter, particularly for a motor vehicle.

First claim

The invention claimed is:

1. An assembly ( 57 ) for a speed reducer of a rotary electrical machine ( 11 ), comprising:
a toothed ring ( 46 ) integral with a transverse wall ( 58 );
a base plate ( 60 ) mounted integrally non-rotatably to a support ( 16 ) of the machine;
a resilient member with axial action ( 64 ); and
an added-on hub ( 68 ) supporting the transverse wall ( 58 ) of the toothed ring ( 46 ), the base plate ( 60 ) and the resilient member ( 64 );
the added-on hub ( 68 ) including at least one first shoulder ( 71 ) for support of the resilient member ( 64 ) with axial action and at least one second shoulder ( 72 ) for support of the transverse wall ( 58 ) of the toothed ring ( 46 );
the base plate ( 60 ) axially moveable relative to the transverse wall ( 58 ) and rotatably mounted to the added-on hub ( 68 ) between the transverse wall ( 58 ) and the resilient member ( 64 );
the transverse wall ( 58 ) non-rotatably mounted to the added-on hub ( 68 ).

2. The assembly according to claim 1 , wherein the resilient means with axial action ( 64 ) are supported indirectly on the first shoulder ( 71 ) by means of a closure washer ( 67 ) which is supported on the first shoulder ( 71 ), and is positioned in a groove ( 74 ) provided around the hub ( 68 ).

3. The assembly according to claim 2 , further comprising mounting means of the bayonet type, which can ensure cooperation between the first shoulder ( 71 ) and the closure washer ( 67 ).

4. The assembly according to claim 1 , wherein the first shoulder ( 71 ) is constituted by turning down material of the hub ( 68 ).

5. The assembly according to claim 1 , wherein the toothed ring ( 46 ) is made of a plastic material, and wherein the toothed ring ( 46 ) is over-molded on an outer periphery of the transverse wall ( 58 ).

6. The assembly according to claim 5 , wherein, with the transverse wall ( 58 ) comprising through openings ( 58 . 1 ), the ring ( 46 ) comprises pins ( 46 . 2 ) which pass through these openings ( 58 . 1 ), the pins ( 46 . 2 ) opening onto an outer surface ( 58 . 2 ) of the transverse wall ( 58 ), opposite an inner surface ( 58 . 4 ) from which the teeth of the ring ( 46 ) extend.

7. The assembly according to claim 6 , wherein the base plate ( 60 ) is supported directly on the pins ( 46 . 2 ) of the ring ( 46 ).

8. The assembly according to claim 7 , further comprising a friction lining ( 61 ) which is interposed between the transverse wall ( 58 ) of the ring and the base plate ( 60 ).

9. The assembly according to claim 8 , further comprising a friction lining ( 62 ) which is positioned between the base plate ( 60 ) and the resilient washer ( 64 ) with axial action.

10. The assembly according to claim 9 , wherein the friction lining is non-rotatably connected to the added-on hub ( 68 ).

11. The assembly according to claim 10 , wherein the hub ( 68 ) has at least one flattened part ( 79 . 1 ), and in that the friction lining has/have an opening ( 61 . 3 , 62 . 3 ) with at least one flattened part ( 79 . 1 ) with a complementary form, for connection in rotation with the added-on hub ( 68 ) by co-operation of forms.

12. The assembly according to claim 11 , wherein the hub ( 68 ) comprises a section ( 68 . 3 ) with four flattened parts ( 79 . 1 ) which are parallel in pairs, connected to one another by means of cylindrical parts ( 80 . 1 ), the friction lining having an opening ( 61 . 3 , 62 . 3 ) with a complementary form.

13. The assembly according to claim 12 , wherein the lining is glued on a lateral surface of the base plate ( 60 ).

14. The assembly according to claim 12 , wherein the second shoulder ( 72 ) is divided up into several parts ( 77 ) belonging to the hub ( 68 ), and each having support surfaces ( 77 . 1 ).

15. The assembly according to claim 14 , wherein the support surfaces ( 77 . 1 ) of the parts ( 77 ) are offset angularly relative to the flattened parts ( 79 . 1 ).

16. The assembly according to claim 14 , wherein the cylindrical parts ( 80 . 1 ) are each connected to a part ( 77 ) belonging to the hub.

17. The assembly according to claim 16 , wherein the transverse wall ( 58 ) has a central opening ( 58 . 3 ), and is hollowed at the level of its central opening ( 58 . 3 ) for formation of four rims ( 58 . 5 ) for receipt of the parts ( 77 ).

18. The assembly according to claim 17 , further comprising a washer ( 65 ) for dissipation of the forces associated with the resilient means ( 64 ) with axial action.

19. The assembly according to claim 18 , wherein the resilient means with axial action consist of a resilient washer ( 64 ) with axial action comprising a washer of the Belleville type.

20. A starter ( 10 ) for a motor vehicle, comprising:
an electrical machine ( 11 ) comprising an output shaft ( 24 );
an epicycloidal train comprising a planet wheel ( 49 ) which is connected in rotation to the output shaft ( 24 ) of the electrical ( 11 ) machine;
a speed reducer assembly ( 57 ) comprising:
a toothed ring ( 46 ) integral with a transverse wall ( 58 );
a base plate ( 60 ) mounted integrally non-rotatably to a support ( 16 ) of the machine;
a resilient member with axial action; and
an added-on hub ( 68 ) supporting the transverse wall ( 58 ) of the toothed ring ( 46 ), the base plate ( 60 ) and the resilient member ( 64 );
the added-on hub ( 68 ) including at least one first shoulder ( 71 ) for support of the resilient member ( 64 ) with axial action and at least one second shoulder ( 72 ) for support of the transverse wall ( 58 ) of the toothed ring ( 46 ); and
a satellite-holder ( 47 ) engaging firstly with the planet wheel ( 49 ), and secondly with the toothed ring ( 46 ) of the speed reducer assembly, the satellite-holder ( 47 ) being non-rotatably connected with an output shaft ( 43 ) of the starter which supports a drive pinion ( 50 ) designed to be engaged with the teeth of the drive ring of a thermal engine of the vehicle;
the base plate ( 60 ) axially moveable relative to the transverse wall ( 58 ) and rotatably mounted to the added-on hub ( 68 ) between the transverse wall ( 58 ) and the resilient member ( 64 );
the transverse wall ( 58 ) non-rotatably mounted to the added-on hub ( 68 ).

21. The starter according to claim 20 , wherein the hub ( 68 ) has in a center thereof a transverse opening ( 68 . 4 ) which permits the passage of the output shaft ( 43 ) of the starter, wherein the pinion ( 50 ) belongs to a launcher ( 30 ) comprising a drive unit ( 51 ), wherein the transverse opening ( 68 . 4 ) comprises two cylindrical parts ( 81 , 82 ) which are separated by an inner annular part ( 83 ) with a smaller inner diameter than the two other cylindrical parts ( 81 , 82 ), and wherein the inner annular part ( 83 ) constitutes a stop which is designed to co-operate with the rear surface of the drive unit ( 51 ).

Assignees

• Drozdek Marius
• Valeo Equip Electr Moteur

Inventors

• Drozdek Marius

Classifications

• F02N15/046 Primary

  of the planetary type · CPC title

• F02N15/065

  with blocking means · CPC title

• F02N15/043 Primary

  the gearing including a speed reducer · CPC title

• F02N15/062

  Starter drives · CPC title

• F02N15/06

  the toothed gears being moved by axial displacement · CPC title