Hinge kit and related methods

Patent metadata

Field	Value
Publication number	US-9309704-B2
Application number	US-201414244051-A
Country	US
Kind code	B2
Filing date	Apr 3, 2014
Priority date	Apr 3, 2013
Publication date	Apr 12, 2016
Grant date	Apr 12, 2016

Abstract

A hinge kit can be provided. The hinge kit can comprise a first hinge and a second hinge. The first hinge can include a first plate having a first knuckle coupled to the first plate and a second knuckle spaced apart from the first plate. The first hinge can further include a second plate having a first knuckle and a second knuckle coupled to the second plate and a third knuckle spaced apart from the second plate. A first pin can be fixedly coupled to the first hinge. The second hinge can include a first plate having a first knuckle and a second knuckle coupled to the first plate and a second plate having a first knuckle and a second knuckle coupled to the second plate. The second hinge can further include a second pin removably coupled to the second hinge.

First claim

What is claimed is:

1. A hinge kit comprising:
a first hinge comprising
a first plate of the first hinge having a first knuckle coupled to the first plate of the first hinge, and a second knuckle spaced apart from the first plate of the first hinge and coupled to the first knuckle of the first plate,
a second plate of the first hinge having a first knuckle and a second knuckle coupled to the second plate of the first hinge, and a third knuckle spaced apart from the second plate of the first hinge and coupled to the first and second knuckles of the second plate,
a first pin configured to couple the first and second plates of the first hinge together; and

a second hinge comprising
a first plate of the second hinge having a first knuckle and a second knuckle coupled to the first plate of the second hinge,
a second plate of the second hinge having a first knuckle and a second knuckle coupled to the second plate of the second hinge, and
a second pin configured to couple the first and second plates of the second hinge together.

2. The hinge kit of claim 1 , wherein a first portion of the first pin is permanently fixedly coupled to the first knuckle of the second plate of the first hinge.

3. The hinge kit of claim 2 , wherein a second portion of the first pin is configured to be received in aligned through holes of the first knuckle and the second knuckle of the first plate of the first hinge.

4. The hinge kit of claim 1 , wherein a first portion of the first pin is permanently fixedly coupled to the second knuckle of the first plate of the first hinge.

5. The hinge kit of claim 4 , wherein a second portion of the first pin is configured to be slidingly received in aligned through holes of the first knuckle, the second knuckle, and the third knuckle of the second plate of the first hinge.

6. The hinge kit of claim 1 , wherein the first knuckle of the first plate of the first hinge is integrally formed with the first plate of the first hinge and the second knuckle of the first plate of the first hinge is coupled to the first knuckle of the first plate of the first hinge.

7. The hinge kit of claim 1 , wherein the first knuckle and the second knuckle of the second plate of the first hinge are integrally formed with the second plate of the first hinge and the third knuckle is coupled to the first knuckle and the second knuckle of the second plate of the first hinge.

8. The hinge kit of claim 1 , wherein the first knuckle and the second knuckle of the first plate of the second hinge are integrally formed with the first plate of the second hinge and the first knuckle and the second knuckle of the second plate of the second hinge are integrally formed with the second plate of the second hinge.

9. The hinge kit of claim 1 , wherein the first plate of the first hinge and the first plate of the second hinge are configured to coupled to a frame, wherein a replacement door is installed in the frame.

10. The hinge kit of claim 9 , wherein the second plate of the first hinge and the second plate of the second hinge are configured to coupled to the replacement door during installation.

11. The hinge kit of claim 1 , wherein the second hinge further comprises a vertical adjustment slot configured to receive a screw and, with the screw received in the vertical adjustment slot, allow a replacement door to be vertically adjusted during installation.

12. The hinge kit of claim 1 , wherein the first hinge further comprises a first alignment tab having a first adhesive strip removably coupling the first alignment tab to the second plate of the first hinge and a second adhesive strip configured to be removably coupled to a replacement door, and
the second hinge further comprises a second alignment tab having a first adhesive strip removably coupling the second alignment tab to the second plate of the second hinge and a second adhesive strip configured to be removably coupled to the replacement door.

13. The hinge kit of claim 1 , wherein the first hinge further comprises a first alignment indicator provided on the second plate of the first hinge, wherein the first alignment indicator is configured to be aligned with an edge of a replacement door during installation of the first hinge, and
the second hinge further comprises a second alignment indicator provided on the second plate of the second hinge, wherein the second alignment indicator is configured to be aligned with the edge of the replacement door during installation of the second hinge.

14. The hinge kit of claim 1 , further comprising
a third hinge comprising
a first plate of the third hinge having a first knuckle and a second knuckle coupled to the first plate of the third hinge,
a second plate of the third hinge having a first knuckle and a second knuckle coupled to the second plate of the third hinge, and
a third pin configured to removably couple the first and second plates of the third hinge together.

15. A hinge comprising:
a first plate of the hinge having a first knuckle and a second knuckle;
a second plate of the hinge having a first knuckle and a second knuckle;
an alignment protrusion removably coupled to the second plate of the hinge, wherein the alignment protrusion is configured to deform based on a door to be removed during installation of a replacement door; and
a pin configured to be received in the first knuckle and the second knuckle of the first plate and the first knuckle and the second knuckle of the second plate of the hinge.

16. A hinge kit, comprising:
a first plate adapted to be fixedly secured to a first member selected from the group consisting of a door and a frame;
a first knuckle integrally connected to the first plate, the first knuckle having a first through hole;
a second knuckle immediately adjacent to and integrally connected to the first knuckle, the second knuckle having a second through hole that is aligned with the first through hole;
a second plate adapted to be fixedly secured to a second member selected from the group consisting of the door and the frame;
a third knuckle integrally connected to the second plate, the third knuckle having a third through hole that is alignable with the first and second through holes above or below the first and second knuckles; and
a pin configured to be received through the first, second, and third through holes when the first, second and third through holes are aligned with one another to couple the first and second plates to one another.

17. The hinge kit of claim 16 , wherein the second knuckle is spaced from the first plate.

18. The hinge kit of claim 16 , further comprising a fourth knuckle immediately adjacent to and integrally connected to the third knuckle, the fourth knuckle having a fourth through hole that is aligned with the third through hole, wherein the pin is configured to be received through the first, second, third, and fourth through holes when said through holes are aligned with one another to couple the first and second plates to one another.

19. The hinge kit of claim 18 , wherein the fourth knuckle is spaced from the second plate.

20. The hinge kit of claim 16 , wherein the pin is permanently fixedly coupled to the first knuckle.

Assignees

• Masonite Corp

Inventors

• Gouge Timothy D
• Ettrich Jan

Classifications

• Y10T29/49815

  Disassembling · CPC title

• E05D11/0009

  Templates for marking the position of fittings on wings or frames (implements for making doors, windows or frames E04F21/003) · CPC title

• E05D5/14

  Construction of sockets or sleeves · CPC title

• Y10T16/52

  Cross-Sectional Technologies · mapped topic

• E05D3/02 Primary

  with one pin · CPC title