Tire vulcanizing method, and tire vulcanizer

Patent metadata

Field	Value
Publication number	US-9308700-B2
Application number	US-201213591810-A
Country	US
Kind code	B2
Filing date	Aug 22, 2012
Priority date	Sep 9, 2011
Publication date	Apr 12, 2016
Grant date	Apr 12, 2016

Abstract

A tire vulcanizing method reduces consumption energy and increases productivity of vulcanization. This method involves supplying an inert gas to an internal space of the tire via a supply pipe, discharging the gas from the internal space via a return pipe, and supplying the gas from the return pipe to the supply pipe by a rotation type circulation device. A heating device heats the circulated gas. An internal outlet gas temperature sensor detects a temperature of the gas in the return pipe. A controller decreases a rotating speed of the circulation device when the return pipe gas temperature is a rotating speed decrease temperature or more.

First claim

What is claimed is:

1. A method, comprising:
supplying an inert gas to an internal space of a tire provided in a tire vulcanizer via a supply pipe
and discharging the inert gas from the internal space of the tire via a return pipe by circulating
the inert gas received from the return pipe toward the supply pipe with a rotation type circulation device;
heating the inert gas supplied to the internal space via the supply pipe with a heating device;
detecting a temperature of the inert gas flowing through the return pipe with an outlet gas temperature sensor; and
operating the rotation type circulation device at a first rotation speed, when the outlet gas temperature sensor detects a temperature below a temperature T 1 , and operating the rotation type circulation device at a second rotation speed, when the outlet gas temperature sensor detects a temperature at or above the temperature T 1 , the first rotation speed being greater than the second rotation speed.

2. The method according to claim 1 , comprising:
operating the rotation type circulation device at the first rotation speed, when the outlet gas temperature sensor detects a temperature below a temperature T 2 , and operating the rotation type circulation device at the second rotation speed, when the outlet gas temperature sensor detects a temperature at or above the temperature T 1 , the temperature T 1 being greater than the temperature T 2 ; and
gradually decreasing the rotation speed from the first rotation speed to the second rotation speed, when the outlet gas temperature sensor detects a temperature at or above the temperature T 2 but below the temperature T 1 .

3. The method according to claim 2 , comprising:
detecting a temperature of the inert gas heated by the heating device with an inlet gas temperature sensor; and
gradually decreasing the rotation speed from the first rotation speed to the second rotation speed, when the outlet gas temperature sensor detects a temperature at or above the temperature T 2 but below the temperature T 1 , based on a difference between the temperature detected by the outlet gas temperature sensor and a temperature detected by the inlet gas temperature sensor.

4. The method according to claim 2 , comprising decreasing the rotation speed in a plurality of steps in rotation speed from the first rotation speed to the second rotation speed, when the outlet gas temperature sensor detects a temperature at or above the temperature T 2 but below the temperature T 1 .

5. The method according to claim 2 , comprising continuously decreasing the rotation speed from the first rotation speed to the second rotation speed, when the outlet gas temperature sensor detects a temperature at or above the temperature T 2 but below the temperature T 1 .

6. The method according to claim 1 , comprising:
supplying a cooling medium to a bearing portion of the rotation type circulation device with a cooling pipe;
detecting a temperature of the bearing portion with a bearing temperature sensor; and
increasing or decreasing a flow rate of the cooling medium flowing through the cooling pipe with a flow rate control valve, based on a temperature detected by the bearing temperature sensor.

7. The method according to claim 6 , comprising increasing the rate at which the cooling medium flows through the cooling pipe, when the bearing temperature sensor detects a temperature at or above a temperature T 3 , and decreasing the rate at which the cooling medium flows through the cooling pipe, when the bearing temperature sensor detects a temperature below the temperature T 3 .

8. A tire vulcanizer, comprising:
an internal space located inside of a tire when the tire is present in the tire vulcanizer;
a supply pipe that is an inlet to the internal space;
a return pipe that is an outlet from the internal space;
a rotation type circulation device provided between the return pipe and the supply pipe that, in operation, rotates to move the inert gas received from the return pipe toward the supply pipe to circulate the inert gas into the internal space via the supply pipe and out of the internal space via the return pipe;
a heating device provided between the return pipe and the supply pipe that, in operation, heats the inert gas that is supplied to the internal space via the supply pipe;
an outlet gas temperature sensor that, in operation, detects a temperature of the inert gas flowing through the return pipe; and
a controller that operates the rotation type circulation device at a first rotation speed, when the outlet gas temperature sensor detects a temperature below a temperature T 1 , and operates the rotation type circulation device at a second rotation speed, when the outlet gas temperature sensor detects a temperature at or above the temperature T 1 , the first rotation speed being greater than the second rotation speed.

9. The tire vulcanizer according to claim 8 , wherein:
the controller is a controller that operates the rotation type circulation device at the first rotation speed, when the outlet gas temperature sensor detects a temperature below a temperature T 2 and operates the rotation type circulation device at the second rotation speed, when the outlet gas temperature sensor detects a temperature at or above the temperature T 1 , the temperature T 1 being greater than the temperature T 2 ; and
the controller is a controller that operates the rotation type circulation device by gradually decreasing the rotation speed from the first rotation speed to the second rotation speed, when the outlet gas temperature sensor detects a temperature at or above the temperature T 2 but below the temperature T 1 .

10. The tire vulcanizer according to claim 9 , wherein:
the tire vulcanizer comprises an inlet gas temperature sensor that, in operation, detects a temperature of the inert gas heated by the heating device; and
the controller is a controller that operates the rotation type circulation device by gradually decreasing the rotation speed from the first rotation speed to the second rotation speed, when the outlet gas temperature sensor detects a temperature at or above the temperature T 2 but below the temperature T 1 , based on a difference between the temperature detected by the outlet gas temperature sensor and a temperature detected by the inlet gas temperature sensor.

11. The tire vulcanizer according to claim 9 , wherein the controller is a controller that operates the rotation type circulation device by decreasing the rotation speed in a plurality of steps in rotation speed from the first rotation speed to the second rotation speed, when the outlet gas temperature sensor detects a temperature at or above the temperature T 2 but below the temperature T 1 .

12. The tire vulcanizer according to claim 9 , wherein the controller is a controller that operates the rotation type circulation device by continuously decreasing the rotation speed from the first rotation speed to the second rotation speed, when the outlet gas temperature sensor detects a temperature at or above the temperature T 2 but below the temperature T 1 .

13. The tire vulcanizer according to claim 8 , wherein
the rotation type circulation device comprises a bearing portion;
the tire vulcanizer further comprises
a cooling pipe that, in operation, supplies a cooling medium to the bearing portion;
the tire vulcanizer comprises a bearing temperature sensor that, in operation, detects a temperature of the bearing portion;
the tire vulcanizer comprises a flow rate control valve that is capable of controlling a rate at which the cooling medium flows through the cooling pipe; and
the controller is a c

Assignees

• Mizuta Yuichiro
• Doe Masahiro
• Fujieda Yasuhiko
• Toshima Masatake
• Kobe Steel Ltd

Inventors

• Mizuta Yuichiro
• Doe Masahiro
• Fujieda Yasuhiko
• Toshima Masatake

Classifications

• B29D2030/0675

  Controlling the vulcanization processes · CPC title

• B29D30/0601 Primary

  Vulcanising tyres; Vulcanising presses for tyres · CPC title

• B29C35/007

  Tempering units for temperature control of moulds or cores, e.g. comprising heat exchangers, controlled valves, temperature-controlled circuits for fluids (B29C35/0294 takes precedence) · CPC title

• B29D2030/067

  the vulcanizing fluids being gases or vapours · CPC title

• B29D2030/0677

  Controlling temperature differences · CPC title