Anti-tin whisker solder and method of manufacture thereof

US9308604B1 · US · B1

Patent metadata
FieldValue
Publication numberUS-9308604-B1
Application numberUS-201213585037-A
CountryUS
Kind codeB1
Filing dateAug 14, 2012
Priority dateFeb 6, 2008
Publication dateApr 12, 2016
Grant dateApr 12, 2016

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  1. Title

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  2. Abstract

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  3. Assignees and inventors

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  4. Key dates

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  5. First independent claim

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Abstract

Official abstract text for this publication.

A lead-free solder composition including about 90% to about 99% by weight of a lead-free tin solder based on the total weight of the lead-free solder composition and about 1% to about 10% by weight of a polyhedral oligomeric silsesquioxane based on the total weight of the lead-free solder composition.

First claim

Opening claim text (preview).

What is claimed is: 1. A method for preventing tin whiskers in a lead-free solder, the method comprising the steps of: providing a first amount of lead-free tin solder; and mixing a second amount of polyhedral oligomeric silsesquioxane with the first amount of lead-free tin solder, wherein the first and second amounts are selected to provide a resulting composition containing about 90% to about 99% by weight of the lead-free tin solder based on the total weight of the resulting composition and about 1% to about 10% by weight of the polyhedral oligomeric silsesquioxane based on the total weight of the resulting composition, and wherein the polyhedral oligomeric silsesquioxane contains at least one mercaptopropyl group. 2. The method of claim 1 , wherein the lead-free tin solder comprises about 3.5% by weight of silver and a balance of tin. 3. The method of claim 1 , wherein the lead-free tin solder comprises about 0.5% to about 0.7% by weight of copper, about 3.0% to about 4.0% by weight of silver, and a balance of tin. 4. The method of claim 1 , further comprising the step of atomizing the lead-free tin solder. 5. The method of claim 4 , further comprising the step of atomizing the polyhedral oligomeric silsesquioxane. 6. The method of claim 5 , wherein the step of mixing the second amount of polyhedral oligomeric silsesquioxane with the first amount of lead-free tin solder comprises mixing the atomized polyhedral oligomeric silsesquioxane and the atomized lead-free tin solder. 7. The method of claim 6 , further comprising the step of adding flux to the mixed polyhedral oligomeric silsesquioxane and lead-free solder to form a solder paste. 8. The method of claim 1 , wherein the polyhedral oligomeric silsesquioxane comprises at least one of mercaptopropylisobutyl and mercaptopropylisooctyl. 9. A method for preventing tin whiskers in a lead-free solder, the method comprising the steps of: providing a lead-free tin solder base; and adding a polyhedral oligomeric silsesquioxane containing a thiol functional group to the lead-free tin solder base, the thiol group forming covalent bonds with the tin element of the lead-free tin solder, reducing the number of sites for potential tin whisker growth, wherein the polyhedral oligomeric silsesquioxane contains at least one mercaptopropyl group. 10. The method of claim 9 , wherein the amount of lead-free tin solder and polyhedral oligomeric silsesquioxane are selected to provide a resulting composition containing about 90% to about 99% by weight of the lead-free tin solder based on the total weight of the resulting composition and about 1% to about 10% by weight of the polyhedral oligomeric silsesquioxane based on the total weight of the resulting composition. 11. The method of claim 9 , wherein the lead-free tin solder comprises about 0.5% to about 0.7% by weight of copper, about 3.0% to about 4.0% by weight of silver, and a balance of tin.

Assignees

Inventors

Classifications

  • B23K35/262Primary

    Sn as the principal constituent · CPC title

  • Alloys based on antimony or bismuth · CPC title

  • Silica or silicates · CPC title

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What does patent US9308604B1 cover?
A lead-free solder composition including about 90% to about 99% by weight of a lead-free tin solder based on the total weight of the lead-free solder composition and about 1% to about 10% by weight of a polyhedral oligomeric silsesquioxane based on the total weight of the lead-free solder composition.
Who is the assignee on this patent?
Daly Gregory T, Yan Gary H, Lockheed Corp
What technology area does this patent fall under?
Primary CPC classification B23K35/262. Mapped technology areas include Operations & Transport.
When was this patent published?
Publication date Tue Apr 12 2016 00:00:00 GMT+0000 (Coordinated Universal Time) (B1). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 8 related publications on this page (citations in our corpus or others sharing the same primary CPC).