Gas plasma disinfection and sterilisation apparatus

Patent metadata

Field	Value
Publication number	US-9308285-B2
Application number	US-201214360593-A
Country	US
Kind code	B2
Filing date	Nov 14, 2012
Priority date	Nov 24, 2011
Publication date	Apr 12, 2016
Grant date	Apr 12, 2016

Abstract

A sterilization or disinfecting system in which non-thermal plasma is generated in pulses, in which pulses of microwave frequency energy are used to sustain each plasma pulse, and a detectable characteristic of each pulse of microwave energy is used to trigger a radiofrequency strike pulse which strikes the plasma. The system includes a strike signal generation circuit arranged to condition and/or process the signal from the microwave signal coupler to form a control signal based on the detectable characteristic, which may be the rising edge or amplitude of the pulse.

First claim

The invention claimed is:

1. Plasma sterilization apparatus comprising:
a microwave source;
a microwave cavity connectable to receive pulses of microwave frequency radiation from the microwave source;
a microwave coupler arranged to couple microwave energy out of the microwave cavity to a plasma strike zone, the plasma strike zone having a the gas flow path therethrough;
a gas feed connectable to supply ionizable gas to the gas flow path; and
a strike signal generation circuit arranged to deliver a pulse of radiofrequency (RF) energy to the plasma strike zone to generate a high electric field therein for striking a non-thermal plasma in ionizable gas present on the gas flow path,
wherein the strike signal generation circuit includes control circuitry arranged to use a detectable characteristic of a pulse of the microwave frequency radiation received in the microwave cavity to trigger generation of the pulse of RF energy.

2. Plasma sterilization apparatus according to claim 1 comprising a plurality of microwave couplers, each microwave coupler being mounted on the microwave cavity to couple microwave energy out of the microwave cavity to a respective plasma strike zone.

3. Plasma sterilization apparatus according to claim 2 , wherein the plurality of microwave couplers are arranged in a 7×7 array on one surface of the microwave cavity.

4. Plasma sterilization apparatus according to claim 2 wherein the gas feed includes an inlet into the microwave cavity and one or more outlets from the microwave cavity, each outlet leading to a respective plasma strike zone, whereby the ionizable gas travels through the microwave cavity to reach the plasma strike zones.

5. Plasma sterilization apparatus according to claim 4 , wherein each microwave coupler is secured in the respective outlet of its plasma strike zone by a gas-permeable connector.

6. Plasma sterilization apparatus according to claim 1 including a microwave signal probe connected at an input to the microwave cavity to couple a portion of the microwave frequency radiation received at the cavity to the control circuitry of the strike signal generation circuit.

7. Plasma sterilization apparatus according to claim 6 , wherein the microwave signal probe is an E-field or H-field coupler.

8. Plasma sterilization apparatus according to claim 7 , wherein the strike signal generation circuit comprises an RF strike circuit arranged to receive as an input a pulsed RF signal generated by the control circuitry using the portion of the microwave frequency radiation coupled from the cavity.

9. Plasma sterilization apparatus according to claim 8 , wherein each RF strike circuit comprises a gate driver, a power MOSFET and a transformer.

10. Plasma sterilization apparatus according to claim 7 , wherein the strike signal generation circuit comprises:
a plurality of RF strike circuits, each RF strike circuit being arranged to receive as an input a pulsed RF signal generated by the control circuitry using the portion of the microwave frequency radiation coupled from the cavity, and to output the pulse of RF energy to respective plasma strike zone, and
a RF signal splitter arranged to split the pulsed RF signal generated by the control circuitry to generate a separate input signal for each RF strike circuit.

11. Plasma sterilization apparatus according to claim 1 , wherein the control circuitry is arranged to set a duration of the pulse of RF energy to 10 ms or less.

12. Plasma sterilization apparatus according claim 1 , wherein the microwave source is arranged to deliver pulses of microwave frequency radiation having duration of 40 ms and a duty cycle of 29%.

13. Plasma sterilization apparatus according to claim 12 , wherein the microwave source is a magnetron.

14. Plasma sterilization apparatus according to claim 1 , wherein the plasma strike zone comprises:
a dielectric conduit extending out of the microwave cavity and defining the gas flow path,
a coaxial arrangement comprising an inner conductor located inside the dielectric conduit and an outer conductor separated from the inner conductor by the dielectric conduit,
wherein the strike signal generation circuit is connected to the coaxial arrangement to generate a high electric field within the dielectric conduit upon delivery of the pulse of radiofrequency (RF) energy.

15. Plasma sterilization apparatus according to claim 14 , wherein the strike signal generation circuit is connected to the coaxial arrangement via a microwave blocking element arranged to protect the strike signal generation circuit from the microwave energy in the plasma strike zone.

16. Plasma sterilization apparatus according to claim 15 , wherein the strike signal generation circuit comprises a coaxial output line having an inner conductor connected to the inner conductor of the coaxial arrangement and an outer conductor connected to the outer conductor of the coaxial arrangement, wherein the microwave blocking element comprises an inductor on the inner conductor of the coaxial output line.

17. Plasma sterilization apparatus according to claim 14 , wherein the inner conductor of the coaxial arrangement is at least part of the microwave coupler for the plasma strike zone.

18. Plasma sterilization apparatus according to claim 1 , wherein the microwave coupler comprises a conductive member having a first portion protruding into the microwave cavity and a second portion extending outwardly from the microwave cavity to the plasma strike zone, and wherein a length of the first portion that is exposed in the microwave cavity is determined based on a field intensity of the microwave energy in the microwave cavity.

19. Plasma sterilization apparatus according to claim 18 , wherein the microwave cavity is arranged to support substantially all the received microwave energy in a single waveguide mode, and wherein an amount of the first portion of the conductive member that is exposed in the microwave cavity is determined based on a position of the microwave coupler with respect to a field of a waveguide mode and a distance between the microwave coupler and a location at which the microwave energy is received in the cavity.

20. Plasma sterilization apparatus according claim 1 comprising metallic or dielectric tuning stubs mounted in the microwave cavity for controlling a level of power produced at an output of the microwave coupler.

21. Plasma sterilization apparatus according to claim 1 , wherein the microwave cavity contains loading material.

22. Plasma sterilization apparatus according to claim 1 , wherein the gas feed includes a separate inlet into the plasma strike zone.

23. Plasma sterilization apparatus according to claim 22 , wherein the gas flow path of the plasma strike zone is connected in series to the gas feed.

24. Plasma sterilization apparatus according to claim 1 comprising a diffusion device on the gas flow path after the plasma strike zone, the diffusion device comprising an enclosure having a plurality of spaced-apart exit holes for spreading an output from the plasma strike zone.

25. An appliance for sterilizing hands, the appliance comprising:
a housing defining a hand-receiving recess between an upper inner surface and a lower inner surface;
a plurality of plasma sterilisation apparatuses according to claim 1 located in the housing and connected to receive pulses of microwave frequency radiation from the microwave source,
wherein the gas flow path

Assignees

• Creo Medical Ltd

Inventors

• Hancock Christopher Paul
• Morris Steven

Classifications

• H05H1/46

  using applied electromagnetic fields, e.g. high frequency or microwave energy (H05H1/26 takes precedence) · CPC title

• A61L2/14 Primary

  Plasma, i.e. ionised gases · CPC title

• H05H2240/20

  Non-thermal plasma · CPC title

• A61L2103/05

  Living organisms or biological materials · CPC title

• A61L2/02 Primary

  using physical processes · CPC title