Ultra high power single mode fiber laser system

Patent metadata

Field	Value
Publication number	US-9306364-B2
Application number	US-201414464337-A
Country	US
Kind code	B2
Filing date	Aug 20, 2014
Priority date	Aug 20, 2013
Publication date	Apr 5, 2016
Grant date	Apr 5, 2016

Abstract

An ultra-high power fiber laser system includes a single-piece fiber booster configured with fiber and straight short rod fiber portions which have in common a core configured with a numerical aperture≧0.1. The rod fiber portion has a length≦a few tens of centimeters and has a frustoconical cross-section expanding from the uniformly configured fiber portion. The core extending along the fiber portion supports a single mode (SM) or very low number of HOMs, whereas the large-diameter end of the frustoconical core portion supports a fundamental mode and high order multiple modes. The disclosed booster is energized by a pump source configured to emit pump light with such a density that while amplification of the fundamental mode continues in the central area of the core, a peripheral non-overlapped area of the core is bleached. The disclosed booster emits signal light in substantially a fundamental mode.

First claim

The invention claimed is:

1. An ultra-high power single mode (“SM”) fiber laser system comprising:
a monolithic fiber to fiber-rod optical amplifier including elongated input fiber and output fiber rod portions, the amplifier being structured with a core and a cladding surrounding the core between opposite ends of the amplifier, the core including:
a flexible, uniformly dimensioned input core region extending along a length of the input fiber portion and configured to waveguide a SM in a propagating direction, and
an output core region extending from the input core region along a length of the fiber rod portion towards an output end of the core, which is capable of supporting fundamental and high order modes with a mode area of the fundamental mode (“FM”) overlapping a central zone of a cross-section area of the core, the fiber rod portion being configured with a length between about 10 cm and about 30 cm, and a numerical aperture of at least about 0.1; and
an ultra-bright multimode pump source operative to emit pump light having a numerical aperture at most equal to that of the output end of the core and coupled into the output core end in a counter-propagating direction, a power density of the pump light being much higher than a density required to bleach a zone of the core not overlapped by the FM, wherein the amplifier emits an output in the SM with an average output power exceeding about 5 kW or a peak power reaching a GW level.

2. The ultra-high power fiber laser system of claim 1 further comprising:
a coreless silica glass rod spliced to the output end of the amplifier and having a cylindrical cross-section or generally conical cross-section,
a main console;
a laser head spaced from the main console; and
a protective jacket enclosing at least a fiber rod portion of the amplifier and extending over free space between the main console and laser head.

3. The ultra-high power fiber laser system of claim 1 , wherein the output core region is configured with a frustoconically-shaped intermediate part expanding towards the output end of the core.

4. The ultra-high power fiber laser system of claim 3 , wherein the output core region further has a cylindrically shaped part extending from the frustoconically-shaped part and including the output core end.

5. The ultra-high power fiber laser system of claim 1 , wherein the pump light source is configured with at least one pump seed source generating a low-noise pump light signal a wavelength λp;
a plurality of high power (“HP”) semiconductor laser diodes combined together to radiate sub-pump emission at a sub-pump wavelength λsp; and
an Yb-doped multimode (“MM”) fiber wavelength converter of the sub-pump emission at the sub-pump wavelength λsp to the pump signal at the wavelength λ·p, wherein the pump signal emitted by the wavelength converter has:
a noise level substantially identical to those of the low-noise signal light,
a brightness (“B”) substantially equal to n×B, wherein n is a number HP semiconductor laser diodes, and B is brightness of each HP laser diode, and
an output power (“Po”) substantially equal to nPd, wherein Pd is a power of each HP laser diode, and n is the number thereof.

6. The ultra-high power fiber laser of claim 2 further comprising
a seed enclosed within the main console and operative to emit the SM signal light coupled into the input core region,
a wavelength division multiplexer (“WDM”) located between the seed and input core end,
an additional pump source emitting MM pump light coupled into the WDM which is configured to combine the signal and additional pump light coupled into the input core end.

7. The ultra-high power fiber laser system of claim 6 further comprising an additional pump source operative to bi-directionally side pump the input end region.

8. The ultra-high power fiber laser system of claim 6 wherein the seed emits the signal light at a wavelength varying between about 960 nm and about 2 μm.

9. The ultra-high power fiber laser system of claim 1 , wherein the FM overlaps at least 0.652 of the cross-section area of the core along an entire length of the core.

10. The ultra-high power fiber laser system of claim 1 wherein the booster includes a polarization maintaining active phosphate fiber doped with light emitters, a concentration of the doped light emitters varying between about 1000 ppm and about 5000 ppm.

11. A booster stage comprising:
a booster including a fiber portion and fiber rod portion and configured with a core which extends between opposite ends of the booster and at least one cladding which surrounds the core, the core including:
a uniformly structured input core region which supports a single mode or low number of high order modes guided in a propagating direction along the fiber portion, and a uniformly configured output core region extending along the fiber rod portion and having an outer diameter which is larger than a diameter of the input core region, the output core region being dimensioned to support fundamental and high order modes, and
an intermediate core region bridging the input and output portions while having a diameter which expands from the small diameter of the input core region to the large diameter of the output region; and
an ultra-high power multimode pump source operative to emit pump light having a numerical aperture at most equal to that of the output core region, the pump light being coupled into output core region in a counter-propagating direction so as to enclose the fundamental mode along an entire length of the core, wherein the amplifier emits an output in substantially the fundamental mode with an average output power exceeding about 5 kW or a peak power reaching a MW level.

12. The booster stage of claim 11 , wherein the fiber rod portion is configured with a length varying between about 10 cm and about 30 cm, and with a numerical aperture of at least 0.1, the fundamental mode being equal to at least 0.65 2 of a core cross-sectional area and extending along a central zone of the core, a power density of the pump light being much higher than a density required to bleach a zone of the core not overlapped by the FM.

13. The booster stage of claim 11 further comprising a coreless silica glass rod, which is spliced to the output end of the booster and has a cylindrical cross-section or generally conical cross-section, and an unconfined flexible jacket enclosing the booster.

14. The booster stage of claim 11 , wherein the core of the booster is doped with phosphate and rare earth light emitters with the latter being doped in a concentration of up to 5000 ppm.

15. The booster stage of claim 11 , wherein the pump light source is configured with:
at least one pump seed source generating a low-noise pump light signal a wavelength λcp;
a plurality of high power (“HP”) semiconductor laser diodes combined together to radiate sub-pump emission at a sub-pump wavelength λ·sp; and
an Yb-doped multimode (“MM”) fiber wavelength converter of the sub-pump emission at the sub-pump wavelength/csp to the pump signal at the wavelength λ·cp, wherein the pump signal emitted by the wavelength converter has:
a noise level substantially identical to those of the low-noise signal light,
a brightness (“B”) substantially equal to n×B, wherein n is a number HP semiconductor laser diodes, and B is brightness of each HP laser diode, and
an output power (“Po”) substantially equal to nPd, wherein Pd is a power of each HP laser diode, and n is the number thereof.

16. The booster stage of claim 11 further comprising an additional pump source emitting MM pump light

Assignees

• Ipg Photonics Corp

Inventors

• Gapontsev Valentin
• Samartsev Igor

Classifications

• H01S3/094069

  Multi-mode pumping · CPC title

• H01S3/094042 Primary

  of a fibre laser · CPC title

• H01S3/06754

  Fibre amplifiers (H01S3/06708 takes precedence) · CPC title

• H01S3/06745

  Tapering of the fibre, core or active region · CPC title

• H01S3/1618

  ytterbium · CPC title