Alkaline cell having increased interfacial area

Patent metadata

Field	Value
Publication number	US-9306206-B2
Application number	US-201313965447-A
Country	US
Kind code	B2
Filing date	Aug 13, 2013
Priority date	Aug 27, 2012
Publication date	Apr 5, 2016
Grant date	Apr 5, 2016

Abstract

An alkaline cell comprising a housing having a bottom end and a top end, and an electrode assembly disposed within the housing. The electrode assembly comprises a single first electrode and a single second electrode, a separator therebetween, and an electrolyte. The first electrode comprises a hollow outer body and at least one inner body positioned inside the outer body, the outer body and the at least one inner body being joined together inside the housing to form a single substantially homogeneous structure having an essentially uniform electrode properties. The second electrode comprises an intermediate body at least partially disposed between the outer body and the at least one inner body and electrically isolated from the outer body and the at least one inner body.

First claim

What is claimed is:

1. An alkaline cell comprising a housing having a bottom end and a top end, and an electrode assembly disposed within the housing, the electrode assembly comprising a single first electrode and a single second electrode, a separator disposed between the first electrode and the second electrode, and an electrolyte, wherein
the first electrode comprises a hollow outer body and at least one inner body positioned inside the outer body, the outer body and the at least one inner body being joined together inside the housing to form a single substantially homogeneous structure having an essentially uniform electrode properties; and
the second electrode comprises an intermediate body at least partially disposed between the outer body and the at least one inner body and electrically isolated from the outer body and the at least one inner body;
wherein the first electrode comprises at least a first end disk disposed adjacent to the bottom end of the cell and integrally interconnecting the outer hollow body and the at least one inner body to form the single substantially homogeneous structure.

2. The cell of claim 1 , wherein the at least one inner body is positioned coaxially with the outer body.

3. The cell of claim 1 , wherein the at least one inner body is positioned at an angle relative to a longitudinal axis of the outer body.

4. The cell of claim 1 , wherein the intermediate body has at least one empty space therein, said at least one empty space being at least partially occupied by the at least one inner body.

5. The cell of claim 1 , wherein the intermediate body is coaxial with at least one of the outer body and the at least one inner body.

6. The cell of claim 1 , wherein at least one of the outer body, the at least one inner body, and the intermediate body has a shape selected from the group consisting of cylinder, prism, polyhedron, torus, pyramid, cone, sphere, and any combination thereof.

7. The cell of claim 1 , wherein each of the housing, the outer body, the at least one inner body, and the intermediate body has a shape comprising a cylinder and wherein the housing, the outer body, the at least one inner body, and the intermediate body have a common longitudinal axis.

8. The cell of claim 1 , wherein the first electrode further comprises a second end disk disposed adjacent to the top end of the cell and integrally interconnecting the outer hollow body and the at least one inner body to form the single substantially homogeneous structure.

9. The cell of claim 1 , wherein the cell includes at least one first current collector disposed inside the at least one inner body and electrically connecting the first electrode to one of the top end and the bottom end of the housing.

10. The cell of claim 9 , wherein at least one of the first current collector and the second current collector comprises material selected from the group consisting of steel, bronze, and any combination thereof.

11. The cell of claim 9 , wherein at least one of the first current collector, the second current collector, and the housing is plated with a material having low electrical-contact resistance to the first electrode.

12. The cell of claim 11 , wherein the material having low electrical-contact resistance is selected from the group consisting of nickel, cobalt, carbon-loaded paint, and any combination thereof.

13. The cell of claim 1 , wherein the cell includes at least one second current collector electrically connecting the second electrode to the housing or to one of the bottom end and the top end of the housing.

14. The cell of claim 1 , wherein the first electrode is a positive electrode (cathode) and the second electrode is a negative electrode (anode).

15. The cell of claim 1 , wherein the first electrode is a negative electrode (anode) and the second electrode is a positive electrode (cathode).

16. The cell of claim 1 , wherein the housing is at least partially made of a metal lined with a plastic to isolate inner surface of the housing from the first electrode.

17. The cell of claim 1 , wherein the housing is at least partially made of a metalized plastic.

Assignees

• Gillette Co

Inventors

• Davis Stuart Michael
• Drake Javit Ahmed
• Haines Christopher P

Classifications

• H01M4/625

  Carbon or graphite · CPC title

• H01M4/244

  Zinc electrodes · CPC title

• H01M4/50

  of manganese · CPC title

• H01M6/08 Primary

  with cup-shaped electrodes · CPC title

• H01M2300/0014

  Alkaline electrolytes · CPC title