Honeycomb catalyst body

Patent metadata

Field	Value
Publication number	US-9303542-B2
Application number	US-201314086023-A
Country	US
Kind code	B2
Filing date	Nov 21, 2013
Priority date	Dec 3, 2012
Publication date	Apr 5, 2016
Grant date	Apr 5, 2016

Abstract

A honeycomb catalyst body capable of containing in a limited space, having high mechanical strength, less pressure loss, and suitable purification performance is provided, and it includes a plugged honeycomb structure having porous partition walls defining cells, plugged portions, and porous projecting portions projecting so as to extend from the partition walls into the cells and being formed integrally with the partition walls; and catalysts loaded onto the projecting portions, wherein a porosity of the partition walls is 40 to 70%, thicknesses of the projecting portions is from 30 to 140% of thicknesses of the partition wall, an amount of the catalyst loaded onto the partition walls thereof is smaller than an amount of the catalyst loaded onto the projecting portions, one catalyst loaded onto projecting portions is a selective reduction catalyst, and another catalyst loaded onto projecting portions is an ammonia slip preventing catalyst.

First claim

What is claimed is:

1. A honeycomb catalyst body comprising:
a plugged honeycomb structure having porous partition walls defining a plurality of cells extending from an inflow side end face to an outflow side end face to become through channels of a fluid, inflow side plugged portions provided at outflow side ends of the predetermined cells, outflow side plugged portions provided at inflow side ends of the remaining cells, and porous projecting portions projecting so as to extend from the partition walls into inflow cells being the cells provided with the outflow side plugged portions and into outflow cells being the cells provided with the inflow side plugged portions and being formed integrally with the partition walls; and
catalysts loaded onto the projecting portions of the plugged honeycomb structure,
wherein a porosity of each of the partition walls of the plugged honeycomb structure is from 40% to 70%,
a thickness of each of the projecting portions is from 30 to 140% of a thickness of each of the partition walls,
an amount of the catalyst loaded onto the partition walls in a cross section perpendicular to an extending direction of the cells is 40% or less of a total amount of the catalysts loaded onto the plugged honeycomb structure, and an amount of the catalyst to be loaded onto the partition walls is smaller than an amount of the catalyst to be loaded onto the projecting portions,
the catalyst loaded onto the projecting portions extending into the inflow cells of the plugged honeycomb structure is a selective reduction catalyst, and
the catalyst loaded onto the projecting portions extending into the outflow cells of the plugged honeycomb structure is an ammonia slip preventing catalyst.

2. The honeycomb catalyst body according to claim 1 ,
wherein the amount of the catalyst loaded onto the partition walls of the plugged honeycomb structure is 5% or less of the total amount of the catalysts loaded onto the plugged honeycomb structure.

3. The honeycomb catalyst body according to claim 2 ,
wherein each of the projecting portions of the plugged honeycomb structure is in the form of a wall defining the cell to form a plurality of cells.

4. The honeycomb catalyst body according to claim 1 ,
wherein an average pore diameter of the partition walls of the plugged honeycomb structure is 25 μm or less.

5. The honeycomb catalyst body according to claim 4 ,
wherein each of the projecting portions of the plugged honeycomb structure is in the form of a wall defining the cell to form a plurality of cells.

6. The honeycomb catalyst body according to claim 1 ,
wherein each of the projecting portions of the plugged honeycomb structure is in the form of a wall defining the cell to form a plurality of cells.

7. The honeycomb catalyst body according to claim 1 ,
wherein each of the projecting portions of the plugged honeycomb structure is in the form of a protrusion projecting from the partition wall.

8. The honeycomb catalyst body according to claim 1 ,
wherein the thickness of each of the partition walls of the plugged honeycomb structure is from 64 to 508 μm.

Assignees

• Ngk Insulators Ltd

Inventors

• Aoki Takashi

Classifications

• B01J35/57

  Honeycombs · CPC title

• B01J35/006

  Operations & Transport · mapped topic

• B01J35/002

  Operations & Transport · mapped topic

• B01J35/04

  Operations & Transport · mapped topic

• B01J37/0215

  Coating · CPC title