Methods of forming polycrystalline diamond compacts

US9302236B2 · US · B2

Patent metadata
FieldValue
Publication numberUS-9302236-B2
Application numberUS-201213622530-A
CountryUS
Kind codeB2
Filing dateSep 19, 2012
Priority dateSep 19, 2011
Publication dateApr 5, 2016
Grant dateApr 5, 2016

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Abstract

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Methods for forming cutting elements comprising polycrystalline materials, methods for forming polycrystalline compacts for cutting elements of a drilling tool, methods for forming polycrystalline diamond compacts, and resulting polycrystalline compacts and cutting elements are disclosed. Grains of a hard material are introduced to a press and subjected to a high-pressure, high-temperature (HPHT) process to sinter the grains. The system conditions (i.e., temperature and pressure) are then adjusted past a phase or state change point, after which, at least one of the system conditions is held during an anneal stage before the system conditions are adjusted to final levels. The resulting compacts and cutting elements may therefore include inter-granularly bonded hard material grains with a more stable microstructure (e.g., less stressed microstructure) than a polycrystalline compact and cutting element formed without an anneal stage during the HPHT process.

First claim

Opening claim text (preview).

What is claimed is: 1. A method for forming a polycrystalline compact, the method comprising: introducing grains of a hard material to a press; elevating a system temperature to a plateau sintering temperature; elevating a system pressure to a plateau sintering pressure; lowering the system temperature to a hold temperature past a change point at a change point temperature, the hold temperature being lower than the change point temperature; holding the system temperature a…

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  • Fixed Constructions · mapped topic

  • Chemistry & Metallurgy · mapped topic

  • Chemistry & Metallurgy · mapped topic

  • Operations & Transport · mapped topic

  • Operations & Transport · mapped topic

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What does patent US9302236B2 cover?
Methods for forming cutting elements comprising polycrystalline materials, methods for forming polycrystalline compacts for cutting elements of a drilling tool, methods for forming polycrystalline diamond compacts, and resulting polycrystalline compacts and cutting elements are disclosed. Grains of a hard material are introduced to a press and subjected to a high-pressure, high-temperature (HPH…
Who is the assignee on this patent?
Baker Hughes Inc
What technology area does this patent fall under?
Primary CPC classification B01J3/062. Mapped technology areas include Operations & Transport.
When was this patent published?
Publication date Tue Apr 05 2016 00:00:00 GMT+0000 (Coordinated Universal Time) (B2). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 1 related publication on this page (citations in our corpus or others sharing the same primary CPC).