Charging method for a rechargeable battery and charging architecture therewith

Patent metadata

Field	Value
Publication number	US-9300159-B2
Application number	US-201313916592-A
Country	US
Kind code	B2
Filing date	Jun 13, 2013
Priority date	Dec 13, 2012
Publication date	Mar 29, 2016
Grant date	Mar 29, 2016

Abstract

A charging method for a rechargeable battery and a related charging architecture are provided. The provided charging method includes following steps. A characteristic curve of the rechargeable battery related to charge cycle vs. a residual capacity of a non-constant voltage charging stage under a warranty life limitation is provided. An expected residual capacity corresponding to a condition when a terminal voltage of the rechargeable battery reaches a limited charge voltage is found from the characteristic curve related to the charge cycle vs. the residual capacity of the non-constant voltage charging stage by using a current charge cycle count of the rechargeable battery. A real residual capacity corresponding to a condition when the terminal voltage of the rechargeable battery reaches the limited charge voltage approaches to the expected residual capacity by adjusting a charging current of the rechargeable battery.

First claim

What is claimed is:

1. A charging method of a rechargeable battery, comprising:
providing a characteristic curve of the rechargeable battery related to charge cycle vs. a residual capacity of a non-constant voltage charging stage under a warranty life limitation;
finding an expected residual capacity corresponding to a condition when a terminal voltage of the rechargeable battery reaches a limited charge voltage from the characteristic curve related to the charge cycle vs. the residual capacity of the non-constant voltage charging stage by using a current charge cycle count of the rechargeable battery; and
making a real residual capacity corresponding to a condition when the terminal voltage of the rechargeable battery reaches the limited charge voltage to approach to the expected residual capacity by adjusting a charging current of the rechargeable battery.

2. The charging method of the rechargeable battery as claimed in claim 1 , wherein the step of adjusting the charging current comprises:
calculating a target voltage difference of the rechargeable battery between a no-load open circuit voltage and the limited charge voltage when the non-constant voltage charging stage is ended according to the expected residual capacity; and
adjusting the charging current of the rechargeable battery in the non-constant voltage charging stage dynamically according to the target voltage difference and variation of an internal resistance of the rechargeable battery.

3. The charging method of the rechargeable battery as claimed in claim 1 , wherein
the warranty life limitation corresponds to a warranty charge cycle count, and the current charge cycle count is smaller than or equal to the warranty charge cycle count, and
the warranty charge cycle count corresponds to a warranty residual capacity on the characteristic curve related to the charge cycle vs. the residual capacity of the non-constant voltage charging stage, and the expected residual capacity is greater than or equal to the warranty residual capacity.

4. The charging method of the rechargeable battery as claimed in claim 2 , wherein the limited charge voltage is greater than the no-load open circuit voltage, and the step of calculating the target voltage difference comprises:
providing a residual capacity vs. open circuit voltage characteristic curve of the rechargeable battery under a no-load state;
finding the no-load open circuit voltage of the rechargeable battery corresponding to a condition when the non-constant voltage charging stage is ended from the residual capacity vs. open circuit voltage characteristic curve according to the expected residual capacity; and
subtracting the no-load open circuit voltage from the limited charge voltage to obtain the target voltage difference.

5. The charging method of the rechargeable battery as claimed in claim 2 , wherein
the target voltage difference is a constant value;
the charging current is decreased as the internal resistance of the rechargeable battery is increased;
the charging current is increased as the internal resistance of the rechargeable battery is decreased;
the charging current is maintained unchanged when the internal resistance of the rechargeable battery is fixed; and
when a rate of change of the internal resistance, a temperature, the charging current or a voltage of the rechargeable battery exceeds a predetermined range, the rechargeable battery is determined to be abnormal, and the charging current is cut off.

6. The charging method of the rechargeable battery as claimed in claim 2 , wherein
the target voltage difference is a constant value;
the charging current is decreased as the internal resistance of the rechargeable battery is increased to a predetermined value;
the charging current is increased as the internal resistance of the rechargeable battery is decreased to another predetermined value;
the charging current is maintained unchanged when the internal resistance of the rechargeable battery is maintained within a predetermined range; and
when a rate of change of the internal resistance, a temperature, the charging current or a voltage of the rechargeable battery exceeds another predetermined range, the rechargeable battery is determined to be abnormal, and the charging current is cut off.

7. The charging method of the rechargeable battery as claimed in claim 2 , further comprising:
providing a charging voltage complying with the limited charge voltage and having a constant value to the rechargeable battery in a constant voltage charging stage after the non-constant voltage charging stage.

8. The charging method of the rechargeable battery as claimed in claim 1 , wherein the current charge cycle count of the rechargeable battery corresponds to a current constant charging current, a next charge cycle count of the rechargeable battery corresponds to a next constant charging current, and the real residual capacity corresponding to a condition when the terminal voltage of the rechargeable battery reaches the limited charge voltage in response to the current constant charging current is a current real residual capacity, the step of adjusting the charging current comprises:
adjusting the next constant charging current of the rechargeable battery in a constant current charging stage according to an error ratio between the current real residual capacity and the expected residual capacity.

9. The charging method of the rechargeable battery as claimed in claim 8 , wherein
when the error rate is a positive value, the next constant charging current is increased; and
when the error rate is a negative value, the next constant charging current is decreased.

10. The charging method of the rechargeable battery as claimed in claim 8 , further comprising:
providing a charging voltage complying with the limited charge voltage and having a constant value to the rechargeable battery in a constant voltage charging stage after the non-constant voltage charging stage.

11. A charging architecture, comprising:
an electric energy supplying device; and
a terminal device, comprising:
a rechargeable battery; and
a battery management module, connected to and communicating with the electric energy supplying device, wherein the battery management module is configured to: record a characteristic curve of the rechargeable battery related to charge cycle vs. a residual capacity of a non-constant voltage charging stage under a warranty life limitation; find an expected residual capacity corresponding to a condition when a terminal voltage of the rechargeable battery reaches a limited charge voltage from the characteristic curve related to the charge cycle vs. the residual capacity of the non-constant voltage charging stage by using a current charge cycle count of the rechargeable battery; and adjust a charging current of the rechargeable battery to make a real residual capacity corresponding to a condition when the terminal voltage of the rechargeable battery reaches the limited charge voltage to approach to the expected residual capacity.

12. The charging architecture as claimed in claim 11 , wherein the battery management module calculates a target voltage difference of the rechargeable battery between a no-load open circuit voltage and the limited charge voltage when a non-constant voltage charging stage is ended according to the expected residual capacity; and controls the electric energy supplying device according to the target voltage difference and variation of an internal resistance of the rechargeable battery, and dynamically adjusts the charging current of the rechargeable battery supplied by the electric energy supplying device in the non-constant vo

Assignees

• Ind Tech Res Inst

Inventors

• Sun Chein-Chung
• Ling Shou-Hung
• Liu Chiu-Yu
• Hsu Ying-Hao
• Tu Heng-Hui
• Chou Chung-Jen

Classifications

• H02J7/963

  in response to battery voltage gradient · CPC title

• H02J7/953 Primary

  in response to charge current gradient · CPC title

• H01M10/44 Primary

  Methods for charging or discharging (circuits for charging H02J7/00) · CPC title

• H02J7/90

  Regulation of charging or discharging current or voltage · CPC title

• H02J7/0083 Primary

  Electricity · mapped topic