Apparatus for charging both main battery and auxiliary battery using the same primary winding and two different secondary windings of single transformer

Patent metadata

Field	Value
Publication number	US-9300148-B2
Application number	US-201213423974-A
Country	US
Kind code	B2
Filing date	Mar 19, 2012
Priority date	Mar 18, 2011
Publication date	Mar 29, 2016
Grant date	Mar 29, 2016

Abstract

A battery charging apparatus includes a converting unit, first and second charging units and a switching unit. The converting unit separately convert AC power into a first voltage and a second voltage. The first charging unit drops the converted first voltage and charge a high voltage battery with the dropped first voltage. The second charging unit drops the converted second voltage or a third voltage of the high voltage battery, and charges an auxiliary battery with the dropped second or third voltage. The switching unit performs, in a first mode, the charging of the high voltage battery and the auxiliary battery by the AC power, and in a second mode, stops the charging of the high voltage battery by the AC power and performs the charging of the auxiliary battery by the third voltage.

First claim

What is claimed is:

1. A battery charging apparatus comprising:
a hybrid power converting unit using a common transformer to separately convert AC power into a first voltage and a second voltage for charging a high voltage battery and an auxiliary battery;
a high voltage charging unit dropping the first voltage output from the hybrid power converting unit and charging the high voltage battery with the dropped first voltage;
an auxiliary voltage charging unit dropping the second voltage output from the hybrid power converting unit or a voltage of the high voltage battery, and charging the auxiliary battery with the dropped second voltage or the dropped voltage of the high voltage battery; and
a switching unit switching an electrical connection between the AC power and the auxiliary voltage charging unit and switching an electrical connection between the high voltage battery and the auxiliary voltage charging unit, such that the second voltage generated by the conversion of the AC power or the voltage of the high voltage battery is selectively input to the auxiliary voltage charging unit,
wherein:
in a first mode, the charging of the high voltage battery and the charging of the auxiliary battery by the AC power are performed by the switching operation of the switching unit, and in a second mode, the charging of the high voltage battery by the AC power is stopped and the charging of the auxiliary battery by the voltage of the high voltage battery is performed by the switching operation of the switching unit,
the switching unit comprises a first switching unit switching the supply or interrupt of the AC power, and a second switching unit, installed between both terminals of the high voltage battery and both terminals of a primary winding of the common transformer, switching the transfer of the voltage of the high voltage battery to the auxiliary voltage charging unit,
in the first mode, the first switching unit is switched to an ON state and the second switching unit is switched to an OFF state, and in the second mode, the first switching unit is switched to an OFF state and the second switching unit is switched to an ON state, and
the common transformer includes the primary winding and first and second secondary windings having different turns ratios for the power conversion into the first voltage and the second voltage, the both terminals of the primary winding being electrically connected to the AC power, both terminals of the first secondary winding being electrically connected to the both terminals of the high voltage battery, and both terminals of the second secondary winding being electrically connected to both terminals of the auxiliary battery.

2. The battery charging apparatus according to claim 1 , wherein the hybrid power converting unit, the high voltage charging unit, the auxiliary voltage charging unit, and the switching unit are mounted on an on board charger (OBC).

3. The battery charging apparatus according to claim 1 , wherein, in the second mode, the switching unit performs a switching operation to transfer the voltage of the high voltage battery to an input terminal of the primary winding of the common transformer, such that the auxiliary voltage charging unit charges the auxiliary battery with the voltage of the high voltage battery.

4. The battery charging apparatus according to claim 1 , wherein, in the second mode, the switching unit performs a switching operation to transfer the voltage of the high voltage battery to the second secondary winding of the common transformer, such that the auxiliary voltage charging unit charges the auxiliary battery with the voltage of the high voltage battery.

5. The battery charging apparatus according to claim 1 , wherein
the second switching unit transfers the voltage of the high voltage battery to an input terminal of the primary winding of the common transformer.

6. The battery charging apparatus according to claim 1 , wherein the second switching unit comprises a diode connected in a forward direction between a positive terminal of the high voltage battery and the first secondary winding connected to the high voltage charging unit.

7. The battery charging apparatus according to claim 1 , further comprising:
a rectifying unit performing a rectification operation to convert the AC power into a DC voltage; and
a power factor correction (PFC) circuit correcting a power factor of the DC voltage and transfer the power-factor-corrected DC voltage to the hybrid power converting unit.

Assignees

• Oh Sung Min
• Moon Tae Kyung
• Moon Hyung Tae
• Hwang Sun Min
• Mando Corp

Inventors

• Oh Sung Min
• Moon Tae Kyung
• Moon Hyung Tae
• Hwang Sun Min

Classifications

• H02J7/50

  acting upon multiple batteries simultaneously or sequentially · CPC title

• Y02T10/7055

  Cross-Sectional Technologies · mapped topic

• H02J7/0013

  Electricity · mapped topic

• B60L11/1812

  Operations & Transport · mapped topic

• H02M3/33592

  having a synchronous rectifier circuit or a synchronous freewheeling circuit at the secondary side of an isolation transformer · CPC title