Non-cyclopentadienyl-based chromium catalysts for olefin polymerization

Patent metadata

Field	Value
Publication number	US-9296836-B2
Application number	US-201214116788-A
Country	US
Kind code	B2
Filing date	May 11, 2012
Priority date	May 12, 2011
Publication date	Mar 29, 2016
Grant date	Mar 29, 2016

Abstract

Provided is a non-cyclopentadienyl-based chromium-ligand complex, preferably a chromium-ligand complex of formula (J): LCr(R A ) m (D) k (J), wherein L is a non-Cp monoanionic ligand; Cr (chromium) is in a formal oxidation state of +3 or +2; when Cr formally is Cr +3 , either m is 1 and R A is hydrocarbylene (a hydrocarbylene chromium-ligand complex of formula (J)) or m is 2 and each R A independently is hydrocarbyl (a dihydrocarbyl chromium-ligand complex of formula (J)), wherein each hydrocarbyl or hydrocarbylene of R A independently is unsubstituted or substituted by from 1 to 5 R AS ; each R AS independently is a neutral aprotic heteroalkyl, neutral aprotic heterocycloalkyl, neutral aprotic heteroaryl, or neutral aprotic aryl; when Cr formally is Cr +2 , m is 1 and R A is hydrocarbyl (a hydrocarbyl chromium-ligand complex of formula (J)); k is an integer of 0 or 1; D is absent when k is 0 or D is a neutral ligand when k is 1; wherein the chromium-ligand complex of formula (J) is overall neutral and lacks a cyclopentadienyl-based (Cp-based) moiety. Also provided is a chromium catalyst comprising or prepared from the complex. Also provided is a process of making the catalyst and a process employing the chromium catalyst for polymerizing the olefin monomer, especially a straight chain 1-alkene, to prepare the polyolefin, especially a partially chain-straightened poly(1-alkene) or olefin block copolymer. Further provided is the partially chain-straightened poly(1-alkene) or olefin block copolymer prepared thereby. Also provided is a high throughput workflow.

First claim

What is claimed is:

1. A non-cyclopentadienyl-based (non-Cp-based) chromium-ligand complex of formula (J): LCr(R A ) m (D) k (J), wherein L is a non-Cp monoanionic ligand; Cr (chromium) is in a formal oxidation state of +3; neutral ligand when k is 1; wherein the chromium-ligand complex of formula (J) is overall neutral and lacks a cyclopentadienyl-based (Cp-based) moiety, wherein k is 0; D is absent; and L is a conjugate base form of any one of the following compounds:
N 1 -((1H-pyrrol-2-yl)methylene)-N 2 ,N 2 -dimethylethane-1,2-diamine; diphenyl(pyridin-2-yl)methanol; N-(2-((benzylimino)methyl)phenyl)methanesulfonamide; N-((1H-pyrrol-2-yl)methylene)-2-methoxyethanamine; N-((1H-pyrrol-2-yl)methylene)-2-(methylthio)ethanamine; N-((1H-pyrrol-2-yl)methylene)-2-(benzylthio)ethanamine; N1-((1H-indol-2-yl)methylene)-N2,N2-dimethylethane-1,2-diamine; N-((1H-pyrrol-2-yl)methylene)-2-(diphenylphosphino)ethanamine; N-((1H-pyrrol-2-yl)methylene)-2-(di(propan-2-yl)phosphino)ethanamine; N-((1H-pyrrol-2-yl)methylene)-2-(pyrrolidin-1-yl)ethanamine; N-((1H-pyrrol-2-yl)methylene)-2-(piperidin-1-yl)ethanamine; N-methylisoquinolin-1-amine; 2,6-di(propan-2-yl)-N-((6-(naphthalen-1-yl)pyridin-2-yl)methylene)aniline; 4-chloro-N-((6-(4-chlorophenyl)pyridin-2-yl)methylene)-2,6-di(propan-2-yl)aniline; 3-((pyridin-2-ylmethyl)amino)butan-2-one oxime; 4-methyl-N-(2-(((4-methylphenyl)imino)methyl)phenyl)-benzenesulfonamide; N-(2-((butylimino)methyl)phenyl)-4-methylbenzenesulfonamide; N-(2-((benzylimino)methyl)phenyl)-4-methylbenzenesulfonamide; N-(2-((benzylimino)methyl)phenyl)-2,4,6-tri(propan-2-yl)benzenesulfonamide; 9-(4-methoxypyrimidin-5-yl)-9H-xanthen-9-ol; bis(4-methoxypyrimidin-5-yl)(phenyl)methanol; bis(4-ethoxypyrimidin-5-yl)(phenyl)methanol; 1-(2-ethoxy-6-methoxyphenyl)-2-methyl-1-phenylpropan-1-ol; N-([1,1′-biphenyl]-2-yl(6-naphthalen-1-yl)pyridin-2-yl)methyl-2,6-di(propan-2-yl)aniline; N-benzyl-6-methylpyridin-2-amine; N 1 -(isoquinolin-1-yl)-N 2 ,N 2 -dimethylethane-1,2-diamine; N-(2-methoxyethyl)isoquinolin-1-amine; N 1 -(isoquinolin-1-yl)-N 3 ,N 3 -dimethylpropane-1,3-diamine; N-((tetrahydrofuran-2-yl)methyl)isoquinolin-1-amine; N 1 -(isoquinolin-1-yl)-N 3 ,N 3 ,2,2-tetramethylpropane-1,3-diamine; 2,3-dihydro-1H-pyrrolo[2,3-b]pyridine; N-(furan-2-ylmethyl)isoquinolin-1-amine; 1,2-dihydropyrrolo[4,3,2-ij]isoquinoline; 2,3-dihydro-1H-benzo[de][1,8]naphthyridine; and N,N′-diphenylbenzamidine, m is 2 and each R A is methyl or benzyl.

2. A process for polymerizing an olefin monomer to prepare an olefin block copolymer, the process comprising contacting under olefin polymerizing conditions a first catalytically effective amount of a homogeneous non-cyclopentadienyl-based chromium catalyst with a chain shuttling agent; a second catalytically effective amount of a syndiotactic or isotactic olefin polymerization (SIOP) catalyst; and a straight chain 1-alkene having n carbon atoms to give an olefin block copolymer comprising a partially chain-straightened poly(1-alkene) atactic block and a syndiotactic or isotactic poly(1-alkene) block covalently bonded thereto, wherein the partially chain-straightened poly(1-alkene) block comprises a random distribution of poly(1-alkene) units and (CH 2 ) n units, both types of units being derived from the straight chain 1-alkene; and n is an integer of at least 3, wherein the SIOP catalyst is an isotactic olefin polymerization catalyst comprising a Group 4 metal, which is titanium, zirconium, or hafnium.

3. The process of claim 2 , wherein the process further employs up to 30 weight percent ethylene relative to the 1-alkene, wherein the partially chain-straightened poly(1-alkene) comprises a partially chain-straightened (PCS) poly(ethylene-co-1-alkene) comprising the (CH 2 ) n units and (CH 2 CH 2 ) z units wherein z is an integer of at least 1, wherein z reflects the number of ethylene residuals incorporated in the partially chain-straightened poly(ethylene-co-1-alkene); wherein the number of (CH 2 ) n units in the PCS poly(1-alkene) and PCS poly(ethylene-co-1-alkene) independently is [(CH 2 ) n ] y wherein y is an integer of at least 1; and wherein the total number of CH 2 moieties in the partially chain-straightened poly(1-alkene) and partially chain-straightened poly(ethylene-co-1-alkene) independently equals at least y+2z.

4. An olefin block copolymer as prepared by the process as in claim 2 , wherein the olefin block copolymer (OBC) is characterizable by a glass transition temperature (T g ) lower than the T g of a polyolefin prepared with the SIOP catalyst alone and the OBC having a melting point (T m ) less than or equal to the T m of the polyolefin prepared with the SIOP catalyst alone.

Assignees

• Christianson Matthew D
• De Vries Timothy S
• Froese Robert D
• Ober Matthias S
• Patton Jasson T
• Romer Duane R
• Roof Gordon R
• Sun Lixin
• Szuromi Endre
• Theriault Curt N
• Welsh Dean M
• Wenzel Timothy T
• Moran Paul H
• Dow Global Technologies Llc

Inventors

• Christianson Matthew D
• De Vries Timothy S
• Froese Robert D
• Ober Matthias S
• Patton Jasson T
• Romer Duane R
• Roof Gordon R
• Sun Lixin
• Szuromi Endre
• Theriault Curt N
• Welsh Dean M
• Wenzel Timothy T
• Moran Paul H

Classifications

• C08F10/00 Primary

  Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond · CPC title

• C08F2500/15

  Isotactic · CPC title

• C08F110/06

  Propene · CPC title

• C08F4/69112

  NN · CPC title

• C08F210/16

  Copolymers of ethene with alpha-alkenes, e.g. EP rubbers · CPC title