Light diffusion film, method of specifying surface shape of light diffusion film, and recording medium on which surface shape specification program is recorded

Patent metadata

Field	Value
Publication number	US-9296162-B2
Application number	US-201214353632-A
Country	US
Kind code	B2
Filing date	Oct 23, 2012
Priority date	Oct 24, 2011
Publication date	Mar 29, 2016
Grant date	Mar 29, 2016

Abstract

The present invention solves glare of an embossed matte film of a conventional product produced and sold by the applicant of the present application, and provides a light diffusion film and the like having a surface shape of an irregular pattern that significantly suppresses the glare even when an LED light source is used and also maintains the good optical characteristics. The following is believed sufficient for maintaining good optical characteristics of an embossed matte film and also for solving the glare. To maintain the optical characteristics, the surface shape was defined by use of an inclination angle histogram profile of an embossed surface. In order to solve the glare, the size of unit patterns which make up an entire pattern and do not cause glare was defined by use of the value of the average length RSm of the roughness curve element of the embossed surface.

First claim

The invention claimed is:

1. A light diffusion film formed of polycarbonate that has an irregular three-dimensional surface shape for diffusing light due to refraction wherein:
an average length RSm of a roughness curve element of a surface of the film has a value in the range of 70 μm or less (measured in conformity to JIS B 0601 (2001) until the RSm value is asymptotic, with a cutoff value being 0.8 mm),
three-dimensional data is measured on the surface at a film planer direction (XY direction) pitch of 1 μm and a film thickness direction pitch (Z direction) of 0.01 μm or less,
a virtual plane is defined by three points adjacent to one another on the XY plane,
an inclination angle of the virtual plane is an angle formed by the normal vector to the virtual plane and the normal vector to the film substrate surface,
data zones are set at 2.5° intervals,
a number of times in each data zone is obtained from data of the inclination angle of the virtual plane obtained from the three-dimensional data, and
a frequency of which unit is a percentage (%) is calculated as a ratio of the number of times in each data zone to the total sum of the numbers of times in all the data zones,
an asymptotic value by large area data of the frequency is:
9% or greater and 16% or less in a data zone of 0° or greater and less than 2.5°,
18% or greater and 28% or less in a data zone of 2.5° or greater and less than 5.0°,
21% or greater and 24% or less in a data zone of 5.0° or greater and less than 7.5°,
14% or greater and 18% or less in a data zone of 7.5° or greater and less than 10.0°,
8% or greater and 13% or less in a data zone of 10.0° or greater and less than 12.5°,
4% or greater and 8% or less in a data zone of 12.5° or greater and less than 15.0°,
2% or greater and 5% or less in a data zone of 15.0° or greater and less than 17.5°,
1% or greater and 3% or less in a data zone of 17.5° or greater and less than 20.0°,
2% or less in a data zone of 20.0° or greater and less than 22.5°,
2% or less in a data zone of 22.5° or greater and less than 25.0°,
1% or less in a data zone of 25.0° or greater and less than 27.5°,
1% or less in a data zone of 27.5° or greater and less than 30.0°,
1% or less in a data zone of 30.0° or greater and less than 32.5°,
0.5% or less in a data zone of 32.5° or greater and less than 35.0°,
0.5% or less in a data zone of 35.0° or greater and less than 37.5°,
0.3% or less in a data zone of 37.5° or greater and less than 40.0°,
0.2% or less in a data zone of 40.0° or greater and less than 42.5°, and
0.1% or less in a data zone of 42.5° or greater and less than 45.0°.

Assignees

• Mitsubishi Gas Chemical Co
• Mgc Filsheet Co Ltd

Inventors

• Koide Koshi
• Ozawa Kishin
• Fukunaga Yasutaka

Classifications

• G02B5/0221 Primary

  the surface having an irregular structure (G02B5/0226 takes precedence) · CPC title

• G02B5/0278

  used in transmission · CPC title

• F21V5/002

  using microoptical elements for redirecting or diffusing light · CPC title

• G02F1/133606

  including a specially adapted diffusing, scattering or light controlling members · CPC title

• B29D11/00798

  Producing diffusers · CPC title