Cutting apparatus

Patent metadata

Field	Value
Publication number	US-9295592-B2
Application number	US-201113520842-A
Country	US
Kind code	B2
Filing date	Jan 7, 2011
Priority date	Jan 9, 2010
Publication date	Mar 29, 2016
Grant date	Mar 29, 2016

Abstract

A cutting apparatus includes a holding conveying mechanism configured to convey a web using a holding surface, and a cutting mechanism configured to perform first cutting to cut the web conveyed while being held by the holding conveying mechanism along a crossing direction crossing a conveyance direction of the web and performing second cutting to cut the web along the crossing direction with a predetermined distance from the first cutting. The holding surface includes a main holding area configured to hold the web along the crossing direction between the first cutting and the second cutting, and an auxiliary holding area configured to hold the web by a holding power weaker than the holding power in the main holding area, at least in either upstream or downstream of the conveyance direction of the main holding area.

First claim

The invention claimed is:

1. A cutting apparatus configured to cut a web in which elastic members are continuously disposed into disposable articles while conveying the web in an expanded state, said cutting apparatus comprising:
a holding conveying mechanism configured to convey the web along a conveyance path using a holding surface, the holding conveying mechanism having the holding surface on which the web is held;
a cutting mechanism configured to perform
first cutting to cut the web conveyed while being held by the holding conveying mechanism along a crossing direction crossing a conveyance direction of the conveyance path of the web, and
second cutting to cut the web along the crossing direction a predetermined distance from the first cutting; and

a press-down member configured to press down a portion of the web onto the holding surface at least during the first cutting,
wherein
the holding surface includes:
a main holding area configured to hold the web, by a first holding power, along the crossing direction between the first cutting and the second cutting, and
an auxiliary holding area configured to hold the web, by a second holding power weaker than the first holding power in the main holding area, at least in either upstream or downstream of the main holding area in the conveyance direction,

the main holding area is recessed as compared to the auxiliary holding area,
the cutting mechanism includes a cutter positioned at a first side of the conveyance path,
the holding conveying mechanism is positioned at a second side of the conveyance path, the second side being opposite to the first side,
the holding conveying mechanism further comprises an anvil configured to cooperate with the cutter of the cutting mechanism,
the press-down member is sandwiched between the holding conveying mechanism and the cutting mechanism in a direction perpendicular to both the crossing direction and the conveyance direction, and
the press-down member is disposed adjacent to the anvil in the crossing direction, without overlapping the anvil in the direction perpendicular to both the crossing direction and the conveyance direction.

2. The cutting apparatus according to claim 1 , wherein the holding conveying mechanism includes:
a holding pad unit including the holding surface on which an intake hole to suction air is formed.

3. The cutting apparatus according to claim 2 , wherein
the main holding area is configured to contact a first region of the web,
the auxiliary holding area is configured to contact a second region of the web, and
said first region of the web has a permeability smaller than a permeability of said second region of the web.

4. The cutting apparatus according to claim 2 , wherein the holding pad unit includes the recess,
the main holding area defines a bottom surface of the recess, and
the auxiliary holding area is flush with an upper surface of the recess.

5. The cutting apparatus according to claim 4 , wherein
each of the disposable articles includes an absorber for absorbing liquid, and
the recess is formed to receive the absorber of one of the disposable articles.

6. The cutting apparatus according to claim 1 , further comprising a turnover device configured to change a direction of disposable articles cut from the web by the cutting mechanism,
wherein
the turnover device includes a rotation pad support drum having a rotation shaft,
a plurality of rotation pad units are arranged for each predetermined interval at an outer circumferential unit of the rotation pad support drum, each of the rotation pad units having a holding surface for holding one of the disposable articles, and
the rotation pad support drum is configured to rotate the holding surfaces of the rotation pad units by at least 90 degrees in a state where the rotation pad units are held so that the holding surfaces of the rotation pad units face an outside of the rotation pad support drum in a radial direction.

7. The cutting apparatus according to claim 1 , wherein the web includes:
a waistband unit corresponding to waistbands of the disposable articles; and
a plurality of crotch units of the disposable articles, on the web, an air gap is arranged between the adjacent crotch units, and the cutting apparatus is configured to cut the web corresponding to the respective air gaps.

8. The cutting apparatus according to claim 1 , further comprising a conveying mechanism including:
a large diameter roller;
a small diameter roller; and
the press-down member being a belt configured to move around the large diameter roller and the small diameter roller.

9. The cutting apparatus according to claim 8 , wherein a tangent line common to an outer circumferential surface of the large-diameter roller and an outer circumferential surface of the small-diameter roller crosses the holding surface of the holding conveying mechanism.

Assignees

• Yamamoto Hiroki
• Unicharm Corp

Inventors

• Yamamoto Hiroki

Classifications

• B65H2406/323

  Overhead suction belt, i.e. holding material against gravity · CPC title

• B26D1/405

  for thin material, e.g. for sheets, strips or the like · CPC title

• B65H2301/33216

  about an axis perpendicular to the direction of displacement and to the surface of material · CPC title

• B65H2406/345

  Rotary suction grippers · CPC title

• B65G15/58

  with means for holding or retaining the loads in fixed position, e.g. magnetic · CPC title