Collector sheet for solar cell and solar cell module employing same

Patent metadata

Field	Value
Publication number	US-9293607-B2
Application number	US-201214238819-A
Country	US
Kind code	B2
Filing date	Feb 29, 2012
Priority date	Feb 29, 2012
Publication date	Mar 22, 2016
Grant date	Mar 22, 2016

Abstract

Provided is a collector sheet for a solar cell, wherein the collector sheet for solar cell can prevent short circuiting between a non-photoreception surface side element and a wiring section, as well as cushioning shocks. This collector sheet ( 2 ) for a solar cell has a circuit ( 22 ) on the surface of a resin substrate ( 21 ). A sealing material layer ( 23 ) is stacked on the circuit ( 22 ), and in the sealing material layer ( 23 ) on the wiring section ( 221 ) is formed a conductive recessed part ( 24 ) through which the wiring section ( 221 ) is exposed, in order to provide conductivity between an electrode ( 4 ) on the non-photoreception surface side of the solar cell element ( 1 ), and the wiring section ( 221 ) corresponding thereto, with the sealing material layer ( 23 ) therebetween.

First claim

The invention claimed is:

1. A collector sheet comprising;
a circuit which is formed on a surface of a resin base material, and configured of a wiring section made of a metal and a non-wiring section;
an insulating layer which is formed on the circuit; and
a sealing material layer which is formed on the insulating layer,
wherein the insulating layer and the sealing material layer on the wiring section are formed with a conductive recessed section where the wiring section is exposed in a shape which is able to provide conductivity between an electrode on a non-photoreception surface side of a solar cell element and the wiring section corresponding thereto via the insulating layer and the sealing material layer, and
wherein the insulating layer is an ultraviolet curable insulating layer,
Wherein the sealing material layer is a polyethylene-based resin or ionomer and the volume resistance value measured based on HS C6481 is less than 10 7 Ω, and the volume resistance value as measured as an integrated composite layer of the insulating layer and the sealing material layer is no smaller than 10 7 Ω.

2. The collector sheet according to claim 1 , comprising, as the conductive recessed section:
a first conductive recessed section corresponding to the position of a first electrode being one of the positive and negative electrodes formed on the non-photoreception surface side through a through hole from the photoreception surface side element of the solar cell element; and
a second conductive recessed section corresponding to the position of a second electrode being the other of the positive and negative electrodes on the non-photoreception surface of the solar cell element.

3. A method for producing the collector sheet according to claim 1 , comprising the steps of:
laminating metal foil on the surface of a resin base material and then etching the metal foil to form a circuit;
pattern-forming the insulating layer on the wiring section and the non-wiring section except for the conductive recessed section; and
forming a through hole that constitutes the conductive recessed section in the sealing material layer to laminate the sealing material layer on the insulating layer.

4. A solar cell module, comprising a collector sheet according to claim 1 , and further comprising a back contact solar cell element laminated on the sealing material layer of the collector sheet.

5. The solar cell module of claim 4 , comprising as the conductive recessed section:
a first conductive recessed section corresponding to a position of a first electrode being one of the positive and negative electrodes formed on the non-photoreception surface side through a through hole from a photoreception surface side element of the solar cell element; and
a second conductive recessed section corresponding to the position of a second electrode being the other of the positive and negative electrodes on the non-photoreception surface of the solar cell element.

Assignees

• Komai Takayuki
• Emoto Satoshi
• Dainippon Printing Co Ltd

Inventors

• Komai Takayuki
• Emoto Satoshi

Classifications

• H10F77/223 Primary

  for metallisation wrap-through [MWT] photovoltaic cells · CPC title

• H10F77/50

  Encapsulations or containers (for photovoltaic modules H10F19/80) · CPC title

• H10F19/908 Primary

  for back-contact photovoltaic cells · CPC title

• H10F19/804

  Materials of encapsulations · CPC title

• H10F19/85

  Protective back sheets · CPC title