Electrical heating device and suitable frame

Patent metadata

Field	Value
Publication number	US-9291362-B2
Application number	US-201213723346-A
Country	US
Kind code	B2
Filing date	Dec 21, 2012
Priority date	Dec 22, 2011
Publication date	Mar 22, 2016
Grant date	Mar 22, 2016

Abstract

An electrical heating device includes a frame and a layer structure arranged in the frame and comprising layers of corrugated ribs and PTC-based heat generating elements. The electrical heating device includes at least two corrugated-rib elements. The frame has two frame elements forming openings and at least one frame intermediate element arranged between them. A frame, formed solely by the frame elements, forms an accommodation space extending in the passage direction of the medium to be heated, which is appropriately formed for the accommodation of a layer structure with a level of corrugated ribs and heat generating elements. A frame, formed by the frame elements and the frame intermediate element, forms an accommodation space extending in the passage direction of the medium to be heated, which is formed for the accommodation of a layer structure with several levels of corrugated ribs and heat generating elements.

First claim

What is claimed is:

1. An electrical heating device comprising:
a frame, which forms on oppositely situated sides openings for the passage of a medium to be heated, and
a layer structure, which is arranged in the frame and which comprises layers of corrugated rib elements and heat generating elements, wherein each heat generating element has a PTC element arranged between parallel contact plates,
wherein the individual layers extend from one opening of the housing to the other in the passage direction of the medium, wherein, in the passage direction of the medium to be heated, and arranged one behind the other within one single layer of the layer structure, at least two corrugated-rib elements are provided, their corrugated ribs being arranged offset laterally to the passage direction of the medium to be heated and within the layer.

2. An electrical heating device according to claim 1 , wherein the corrugated-rib elements, which are arranged one behind the other in the passage direction and which each define levels located within the layer structure in the passage direction one behind the other, are assigned in each case PTC elements which are provided in a uniform layer and which are in each case arranged within the levels given by the corrugated-rib elements.

3. An electrical heating device according to according to claim 1 , wherein the PTC elements are arranged in a uniform heat generating element extending over several levels.

4. An electrical heating device according to according to claim 1 , wherein all corrugated-rib elements and/or all heat generating elements are formed identically.

5. An electrical heating device according to according to claim 1 , wherein the frame comprises two frame elements forming the openings and at least one frame intermediate element arranged between them, which can be joined together by mutually engaging latching elements and wherein the elements forming the frame are formed such that a portion of the frame, formed solely by the frame elements, forms an accommodation space extending in the passage direction of the medium to be heated, which is appropriately formed for the accommodation of a layer structure with a level of corrugated ribs and heat generating elements, and that a frame formed by the frame elements and the frame intermediate element forms an accommodation space extending in the passage direction of the medium to be heated, which is appropriately formed for the accommodation of a layer structure with several levels of corrugated ribs and heat generating elements.

6. An electrical heating device according to claim 5 , wherein the frame elements are formed identically.

7. An electrical heating device according to claim 6 , wherein the frame elements and the frame intermediate element have at least one retaining element part protruding over them, which is shaped such that, on a frame formed solely from the frame elements and on a frame formed from the frame elements and the frame intermediate element a retaining element is formed by interacting retaining element parts.

8. An electrical heating device comprising:
a frame, which forms on oppositely situated sides openings for the passage of a medium to be heated, and
a layer structure, which is arranged in the frame and which comprises the layers of corrugated rib elements and heat generating elements, wherein each heat generating element has a PTC element arranged between parallel contact plates,
wherein the individual layers extend from one opening of the housing to the other in the passage direction of the medium, wherein in the passage direction of the medium to be heated and arranged one behind the other within one single layer of the layer structure at least two corrugated-rib elements are provided, their corrugated ribs being arranged offset laterally to the passage direction of the medium to be heated and within the layer and wherein the PTC elements are arranged in a uniform heat generating element extending over several levels.

9. An electrical heating device according to claim 8 , wherein the corrugated-rib elements, which are arranged one behind the other in the passage direction and which each define levels located within the layer structure in the passage direction one behind the other, are assigned in each case PTC elements which are provided in a uniform layer and which are in each case arranged within the levels given by the corrugated-rib elements.

10. An electrical heating device according to according to claim 8 , wherein all corrugated-rib elements and/or all heat generating elements are formed identically.

11. An electrical heating device comprising:
a frame, which forms on oppositely situated sides openings for the passage of a medium to be heated, and
a layer structure, which is arranged in the frame and which comprises layers of corrugated rib elements and heat generating elements, wherein each heat generating element has a PTC element arranged between parallel contact plates, wherein the individual layers extend from one opening of the housing to the other in the passage direction of the medium,
wherein, in the passage direction of the medium to be heated and arranged one behind the other within one single layer of the layer structure at least two corrugated-rib elements are provided, their corrugated ribs being arranged offset laterally to the passage direction of the medium to be heated and within the layer, wherein the frame comprises two frame elements forming the openings and at least one frame intermediate element arranged between them, which can be joined together by mutually engaging latching elements and wherein the elements forming the frame are formed such that a frame formed solely by the frame elements forms an accommodation space extending in the passage direction of the medium to be heated, which is appropriately formed for the accommodation of a layer structure with a level of corrugated ribs and heat generating elements, and that a frame formed by the frame elements and the frame intermediate element forms an accommodation space extending in the passage direction of the medium to be heated, which is appropriately formed for the accommodation of a layer structure with several levels of corrugated ribs and heat generating elements.

12. An electrical heating device according to claim 11 , wherein the frame elements are formed identically.

13. An electrical heating device according to claim 11 , wherein the frame elements and the frame intermediate element have at least one retaining element part protruding over them, which is shaped such that, on a frame formed solely from the frame elements and on a frame formed from the frame elements and the frame intermediate element a retaining element is formed by interacting retaining element parts.

14. A frame for an electrical heating device, which forms openings for the passage of a medium to be heated on oppositely situated sides, the frame including a layer structure comprising layers of corrugated-rib elements and at least one heat generating element which abuts said corrugated-rib element and comprises at least one PTC element arranged between parallel contact plates, the frame comprising:
two frame elements forming the openings, and
at least one frame intermediate element arranged between them, which can be joined together by mutually engaging latching elements and that the elements forming the frame are formed such that a frame formed solely by the frame elements forms an accommodation space extending in the passage direction of the medium to be heated, which is appropriately formed for the accommodation of the layer structure with a level of corrugated ribs and h

Assignees

• Eberspaecher Catem Gmbh & Co
• Eberspacher Catem Gmbh & Co Kg

Inventors

• Bohlender Franz
• Niederer Michael
• Morgen Christian

Classifications

• F24H1/0018 Primary

  using electric energy supply · CPC title

• F24H3/047

  Multiple-piece frames assembled on their four or more edges · CPC title

• H05B2203/023

  Heaters of the type used for electrically heating the air blown in a vehicle compartment by the vehicle heating system · CPC title

• F24H9/1872

  PTC resistor · CPC title

• H05B2203/02

  Heaters using heating elements having a positive temperature coefficient · CPC title