Fluidic actuator comprising deformable seal arrangement and long storability

Patent metadata

Field	Value
Publication number	US-9291285-B2
Application number	US-201313901109-A
Country	US
Kind code	B2
Filing date	May 23, 2013
Priority date	Nov 24, 2010
Publication date	Mar 22, 2016
Grant date	Mar 22, 2016

Abstract

A fluidic actuator includes a basic arrangement having at least one cavity formed therein, an activatable substance within the cavity, and a deformable seal arrangement. The activatable substance, exemplarily an electrolyte, may be converted, at least partly, by suitable activation and thus cause a change in pressure in the cavity. The deformable seal arrangement serves for sealing the cavity. The seal arrangement includes an element containing paraffin and may be deformed when activating the activatable substance due to the change in pressure of the activatable substance. A corresponding method of manufacturing includes the following steps: providing the basic arrangement; forming a cavity, which is open on at least one side, in the basic arrangement; introducing the activatable substance into the cavity; and sealing the cavity using the deformable seal arrangement which includes an element containing paraffin.

First claim

The invention claimed is:

1. A fluidic actuator comprising:
a basic arrangement including at least one cavity formed therein;
an activatable substance within the cavity, configured to be converted at least partly to one or more different substances by suitable activation or, when activated, changes its state of aggregation at least partly, thereby causing a change in pressure in the cavity; and
a deformable seal membrane mechanically affixed to the basic arrangement to seal the at least one cavity and prevent an escape of the activatable substance from the cavity, wherein
the seal membrane includes a film including a paraffin portion or an expandable film including a paraffin layer on at least one main surface and may be deformed when activating the activatable substance due to the change in pressure; and
the film or the expandable film is mechanically affixed to the basic arrangement.

2. The fluidic actuator in accordance with claim 1 , wherein the expandable film includes at least one of the following materials: natural rubber, silicone rubber, butyl rubber, and polybutadiene.

3. The fluidic actuator in accordance with claim 1 , wherein the paraffin layer is arranged on the expandable film in the area of the at least one cavity.

4. The fluidic actuator in accordance with claim 1 , wherein the paraffin layer is arranged on the expandable film laterally over the entire surface of the expandable film.

5. The fluidic actuator in accordance with claim 1 , wherein the seal membrane includes an elastomer layer provided with the paraffin layer.

6. The fluidic actuator in accordance with claim 1 ,
wherein the film including the paraffin portion or the expandable film including the paraffin layer is a dispensed or printed element applied directly onto the activatable substance.

7. The fluidic actuator in accordance with claim 1 , wherein the seal membrane has dimensions which are greater than dimensions of an opening of the cavity to be sealed such that an edge of the seal membrane projects beyond the opening of the cavity.

8. The fluidic actuator in accordance with claim 1 , wherein the seal membrane includes a groove pattern or a wave pattern.

9. The fluidic actuator in accordance with claim 8 , wherein:
the seal membrane includes a membrane made of at least one of: metal, thermoplastic, thermosetting plastic, and elastomer, and
the membrane is provided with a layer at least partly including paraffin as the film including the paraffin portion or the expandable film including the paraffin layer.

10. The fluidic actuator in accordance with claim 1 , wherein the basic arrangement includes a floor element and a patterned layer which bound the cavity together with the seal membrane.

11. The fluidic actuator in accordance with claim 1 , further comprising at least another cavity which is separated from the first cavity by the seal membrane.

12. The fluidic actuator in accordance with claim 1 , wherein the fluidic actuator is an electrolytic actuator and the activatable substance is an electrolyte.

13. The fluidic actuator in accordance with claim 12 , wherein the electrolyte is a water-based electrolyte.

14. The fluidic actuator in accordance with claim 12 , wherein the electrolyte is present in a liquid state, a condensed state, as a gel or in a pasty state.

15. The fluidic actuator in accordance with claim 1 , wherein the seal membrane includes a water vapor permeability of less than 10 g/m 2 d and, advantageously, less than 1 g/m 2 /d.

16. The fluidic actuator in accordance with claim 1 , wherein the seal membrane includes an expandability of more than 100%, advantageously more than 300%.

17. The fluidic actuator in accordance with claim 1 , wherein the seal membrane includes a yield stress of less than 20 MPa, advantageously less than 5 MPa.

18. The fluidic actuator in accordance with claim 1 , wherein the basic arrangement includes a printed circuit board.

19. The fluidic actuator in accordance with claim 1 , wherein the fluidic actuator is a pump or a valve included in a microfluidic system.

20. The fluidic actuator in accordance with claim 1 , further comprising:
a plurality of cavities formed in the basic arrangement, and
a plurality of seal membranes configured to each seal one of the plurality of cavities.

21. The fluidic actuator in accordance with claim 20 , wherein the plurality of seal membranes is implemented as a continuous seal unit.

22. A method for manufacturing a fluidic actuator, comprising:
providing a basic arrangement;
forming a cavity, open on at least one side, in the basic arrangement;
introducing an activatable substance into the cavity, configured to be converted at least partly to one or several different substances by suitable activation or, when activated, changes its state of aggregation at least partly, thereby causing a change in pressure in the cavity; and
sealing the cavity using a deformable seal membrane by mechanically affixing the deformable seal membrane to the basic arrangement to prevent an escape of the activatable substance from the cavity; wherein
the deformable seal member includes a film including a paraffin portion or an expandable film including a paraffin layer on at least one main surface and may be deformed when activating the activatable substance due to the change in pressure; and
the method further includes a step of mechanically affixing the film or the expandable film to the basic arrangement.

Assignees

• Fraunhofer Ges Forschung
• Univ Chemnitz Tech

Inventors

• Otto Thomas
• Nestler Joerg
• Gessner Thomas

Classifications

• Y10T29/49412

  with assembly, disassembly or composite article making · CPC title

• F16K99/0065 Primary

  using chemical activation · CPC title

• Y10T137/2218

  Means [e.g., valve] in control input · CPC title

• F04B19/006

  Micropumps (F04B43/043 and F04B43/095 take precedence) · CPC title

• F16K99/0015

  Diaphragm or membrane valves · CPC title