Plugged honeycomb structure

Patent metadata

Field	Value
Publication number	US-9289711-B2
Application number	US-201314014682-A
Country	US
Kind code	B2
Filing date	Aug 30, 2013
Priority date	Sep 6, 2012
Publication date	Mar 22, 2016
Grant date	Mar 22, 2016

Abstract

A plugged honeycomb structure including a honeycomb structure body, outflow side plugged portions, and inflow side plugged portions. A shape of cells in a cross section is a hexagonal shape. Among six corner portions of each of the hexagonal cells, the corner portion between two partition walls at least one of which is the partition wall separating inflow cells or outflow cells from each other is a specific corner portion, and the corner portion between the two partition walls each of which is the partition wall separating the inflow cell and the outflow cell is an unspecific corner portion. At least one of the specific corner portions is provided with a reinforcing portion so that a shape of the specific corner portion is rounded, and the unspecific corner portions are not provided with the reinforcing portions.

First claim

What is claimed is:

1. A plugged honeycomb structure comprising:
a honeycomb structure body having porous partition walls with which a plurality of cells extending from an inflow side end surface to an outflow side end surface are formed to define through channels of a fluid, said plurality of cells including inflow cells and outflow cells;
outflow side plugged portions arranged in open frontal areas of predetermined cells at the outflow side end surface; and
inflow side plugged portions arranged in open frontal areas of the remaining cells at the inflow side end surface,
wherein a shape of the cells in a cross section perpendicular to an extending direction of the cells is a hexagonal shape, and
when among six corner portions of each of the hexagonal cells, a corner portion between two sides which are two partition walls constituting the corner portion and at least one of which is a partition wall separating inflow cells or outflow cells from each other is a specific corner portion, and a corner portion between two sides which are two partition walls constituting the corner portion and each of which is a partition wall separating an inflow cell and an outflow cell is an unspecific corner portion, the inflow cells being open at the inflow side end surface and being plugged with the outflow side plugged portions at the outflow side end surface, the outflow cells being open at the outflow side end surface and being plugged with the inflow side plugged portions at the inflow side end surface,
at least one of the specific corner portions is provided with a reinforcing portion so that a shape of the specific corner portion is rounded, and the unspecific corner portions are not provided with the reinforcing portions.

2. The plugged honeycomb structure according to claim 1 ,
wherein only the specific corner portions between two sides which are the partition walls separating the inflow cells or the outflow cells from each other are provided with the reinforcing portion.

3. The plugged honeycomb structure according to claim 1 ,
wherein a ratio of the number of the specific corner portions provided with the reinforcing portions to the number of the specific corner portions is 10% or more.

4. The plugged honeycomb structure according to claim 2 ,
wherein a ratio of the number of the specific corner portions provided with the reinforcing portions to the number of the specific corner portions is 10% or more.

5. The plugged honeycomb structure according to claim 3 ,
wherein the ratio of the number of the specific corner portions provided with the reinforcing portions to the number of the specific corner portions is 10% or more and 80% or less.

6. The plugged honeycomb structure according to claim 4 ,
wherein the ratio of the number of the specific corner portions provided with the reinforcing portions to the number of the specific corner portions is 10% or more and 80% or less.

7. The plugged honeycomb structure according to claim 1 ,
wherein a ratio of a total area covered by the reinforcing portions in the cross section perpendicular to the cell extending direction to a sum of areas of the cells in the cross section perpendicular to the cell extending direction is 20% or less.

8. The plugged honeycomb structure according to claim 2 ,
wherein a ratio of a total area covered by the reinforcing portions in the cross section perpendicular to the cell extending direction to a sum of areas of the cells in the cross section perpendicular to the cell extending direction is 20% or less.

9. The plugged honeycomb structure according to claim 3 ,
wherein a ratio of a total area covered by the reinforcing portions in the cross section perpendicular to the cell extending direction to a sum of areas of the cells in the cross section perpendicular to the cell extending direction is 20% or less.

10. The plugged honeycomb structure according to claim 1 ,
wherein only the specific corner portions of the outflow cells are provided with the reinforcing portions.

11. The plugged honeycomb structure according to claim 2 ,
wherein only the specific corner portions of the outflow cells are provided with the reinforcing portions.

12. The plugged honeycomb structure according to claim 3 ,
wherein only the specific corner portions of the outflow cells are provided with the reinforcing portions.

13. The plugged honeycomb structure according to claim 1 ,
wherein a shape of the inflow cells in the cross section perpendicular to the cell extending direction is different from a shape of the outflow cells in the cross section perpendicular to the cell extending direction.

14. The plugged honeycomb structure according to claim 2 ,
wherein a shape of the inflow cells in the cross section perpendicular to the cell extending direction is different from a shape of the outflow cells in the cross section perpendicular to the cell extending direction.

15. The plugged honeycomb structure according to claim 3 ,
wherein a shape of the inflow cells in the cross section perpendicular to the cell extending direction is different from a shape of the outflow cells in the cross section perpendicular to the cell extending direction.

16. The plugged honeycomb structure according to claim 1 ,
wherein a sum of areas of through channel portions of the inflow cells in the cross section perpendicular to the cell extending direction is larger than a sum of areas of through channel portions of the outflow cells in the cross section perpendicular to the cell extending direction.

17. The plugged honeycomb structure according to claim 1 ,
wherein in the cross section of the honeycomb structure body which is perpendicular to the cell extending direction, 70% or more of the specific corner portions provided with the reinforcing portions are present in a region of a length from an outer peripheral edge of the honeycomb structure body in a normal direction of the outer peripheral edge, the length corresponding to the length of ⅓ or less of a length of a long axis of the outer peripheral edge.

Assignees

• Ngk Insulators Ltd

Inventors

• Hirakawa Toshihiro
• Yamada Toshio
• Sakashita Satoshi

Classifications

• B01D46/2466

  of the adhesive layers, i.e. joints between segments · CPC title

• B01D46/247 Primary

  of the cells · CPC title

• B01D46/2429 Primary

  of the honeycomb walls or cells · CPC title

• B01D46/2484 Primary

  Cell density, area or aspect ratio · CPC title

• B01D46/2492

  Hexagonal · CPC title