Crimp terminal, connection structural body and connector

Patent metadata

Field	Value
Publication number	US-9287634-B2
Application number	US-201414445212-A
Country	US
Kind code	B2
Filing date	Jul 29, 2014
Priority date	Jul 20, 2012
Publication date	Mar 15, 2016
Grant date	Mar 15, 2016

Abstract

The present invention has an object of providing a crimp terminal capable of maintaining a high level of water-blocking performance for a long time in a state of being pressure-bonded to an insulated wire, a connection structural body including the same, and a connector including such a connection structural body.

First claim

The invention claimed is:

1. A crimp terminal, comprising:
a connection section connectable with a connection section of another terminal; and
a pressure-bonding section, adjacent to the connection section, that allows at least a conductor tip of a conductor of an insulated wire extending in a longitudinal direction to be connected thereto by pressure-bonding, the conductor being covered with an insulating cover, and the conductor tip being exposed as a result of removing the insulating cover, wherein:
the pressure-bonding section includes an annular cross-section and includes an inner space that allows at least the conductor tip to be inserted thereinto,
a distal end of the pressure-bonding section adjacent to the connection section is deformed such that inner surfaces of the distal end are in close contact with each other to seal the pressure-bonding section at a sealing portion, and the distal end includes a concaved-shaped cross-section,
the distal end is deformed such that a center area of the distal end in a width direction with respect to the longitudinal direction when the inner surfaces of the distal end are in close contact with each other is shifted to either upward or downward to form an arc shape when viewed from the longitudinal direction, so that the sealing portion is curved in the arc shape along the width direction,
a welded portion that extends in the width direction is formed in the sealing portion along the arc shape,
the distal end is provided between the conductor tip and the connection section, and
a plurality of serrations are provided on an inner surface of the pressure-bonding section.

2. The crimp terminal according to claim 1 , wherein the distal end is welded in the width direction such that the inner surfaces of the distal end are fixed to each other.

3. The crimp terminal according to claim 1 , wherein the conductor is formed of an aluminum-based material, and at least the pressure-bonding section is formed of a copper-based material.

4. A connection structural body, comprising the insulated wire and the crimp terminal according to claim 1 , which are connected to each other by the pressure-bonding section of the crimp terminal.

5. A wire harness, comprising a plurality of the connection structural body according to claim 4 bound together.

6. A connector, comprising the crimp terminal in the connection structural body according to claim 4 , the crimp terminal being located in a connector housing.

7. The crimp terminal according to claim 1 , wherein the distal end includes the concaved-shaped cross-section in an entirety of the longitudinal direction of the distal end.

8. The crimp terminal according to claim 1 , wherein the connection section and the pressure-bonding section are formed integrally.

9. The crimp terminal according to claim 8 , wherein a transition section is provided between the connection section and the pressure-bonding section.

10. The crimp terminal according to claim 1 , wherein the plurality of serrations are grooves extending in the width direction.

11. The crimp terminal according to claim 1 , wherein the plurality of serrations are provided on the inner surface of the pressure-bonding section at a predetermined distance therebetween in the longitudinal direction.

12. The crimp terminal according to claim 1 , wherein
a joined portion at which ends of the crimp terminal are welded and joined together is formed as a welded portion extending in the longitudinal direction to form the pressure-bonding section as tube-shaped with the annular cross-section, and
in the sealing portion, the welded portion extending in the longitudinal direction and the welded portion that extends in the width direction cross each other.

13. A crimp terminal, comprising:
a connection section connectable with a connection section of another terminal; and
a pressure-bonding section, adjacent to the connection section, that allows at least a conductor tip of a conductor of an insulated wire extending in a longitudinal direction to be connected thereto by pressure-bonding, the conductor being covered with an insulating cover, and the conductor tip being exposed as a result of removing the insulating cover, wherein:
a joined portion at which ends of the crimp terminal are welded and joined together is formed as a welded portion extending in the longitudinal direction to form the pressure-bonding section as tube-shaped with an annular cross-section,
the pressure-bonding section includes an inner space that allows at least the conductor tip to be inserted thereinto,
a distal end of the pressure-bonding section adjacent to the connection section is deformed such that inner surfaces of the distal end are in close contact with each other to seal the pressure-bonding section at a sealing portion, and the distal end includes a concaved-shaped cross-section,
the distal end is deformed such that a center area of the distal end in a width direction with respect to the longitudinal direction when the inner surfaces of the distal end are in close contact with each other is shifted to either upward or downward to form an arc shape when viewed from the longitudinal direction, so that the sealing portion is curved in the arc shape, in a vertical plane, with respect to the welded portion extending in the longitudinal direction,
the distal end is provided between the conductor tip and the connection section, and
a plurality of serrations are provided on an inner surface of the pressure-bonding section.

Assignees

• Furukawa Electric Co Ltd
• Furukawa Automotive Sys Inc

Inventors

• Kawamura Yukihiro
• TONOIKE Takashi

Classifications

• H01R13/52

  Dustproof, splashproof, drip-proof, waterproof, or flameproof cases · CPC title

• H01R4/18 Primary

  by crimping {(H01R4/01, H01R4/2495 take precedence; for coaxial cables H01R9/0518)} · CPC title

• H01R4/62

  Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors (H01R4/68 takes precedence) · CPC title

• H01R4/206 Primary

  with transversal grooves or threads · CPC title

• H01R4/10

  effected solely by twisting, wrapping, bending, crimping, or other permanent deformation · CPC title