Switching device and method for detecting malfunctioning of such a switching device

Patent metadata

Field	Value
Publication number	US-9287064-B2
Application number	US-201414494721-A
Country	US
Kind code	B2
Filing date	Sep 24, 2014
Priority date	Oct 8, 2013
Publication date	Mar 15, 2016
Grant date	Mar 15, 2016

Abstract

This switching device comprises at least one pair of fixed contacts and, for each pair of fixed contacts, a movable contact that is movable between a closed position and an open position. A contact holder capable of holding in place each movable contact is also provided. The contact holder is movable along a vertical direction between a first position corresponding to the closed position of each movable contact and a second position corresponding to the open position of the or each movable contact. The device also includes a plate capable of applying a force on the movable contact holder so as to move it between its first and second positions. The plate is movable relative to the movable contact holder. The device includes a sensor capable of measuring the movement of the movable plate relative to the movable contact holder, during the actuation of the movement of the plate in order to drive the movement of the contact holder from its first position to its second position. A detection member for detecting a malfunction in the switching device based on at least one value measured by the sensor is also provided.

First claim

The invention claimed is:

1. A switching device, comprising:
at least one pair of fixed contacts and, for the or each pair of fixed contacts, a movable contact that is movable between a closed position and an open position, the fixed contacts being, in the closed position the movable contact, electrically connected to one another via the movable contact and being electrically isolated from one another in the open position of the movable contact,
a contact holder capable of holding in place the or each movable contact, the contact holder being movable, along a vertical direction, between a first position corresponding to the closed position of the or each movable contact and a second position corresponding to the open position of the or each movable contact, and
an actuator capable of actuating a translational movement of the contact holder between its first and second positions,
wherein the switching device includes:
a plate capable of applying a force on the movable contact holder, the actuator being capable of actuating the translational movement of the contact holder between its first and second positions via the actuation of the movement of the plate, the plate being movable relative to the movable contact holder,
a sensor capable of measuring the movement of the movable plate along the vertical direction relative to the movable contact holder, during the actuation of the movement of the plate in order to drive the translational movement of the contact holder from its first position to its second position, and
a detection member for detecting a fault or malfunction in the switching device based on at least one value measured by the sensor.

2. A device according to claim 1 , wherein the detection member is capable of detecting the presence of at least one micro weld between at least one of the fixed contacts and the corresponding movable contact, the micro weld corresponding to the said fault in the switching device and to the presence of a first link between one of the fixed contacts and the corresponding movable contact, the said first link having a breaking strength that is less than or equal to a maximum force exerted on the movable contact, during the actuation of the movement of the plate in order to cause the translational movement of the contact holder from its first position to its second position.

3. A device according to claim 1 , wherein the sensor is a force sensor, preferably a piezoelectric sensor.

4. A device according to claim 3 , wherein the sensor comprises a main part translationally secured to the movable contact holder, along the vertical axis and a force measuring sensor probe, which is movable relative to the main part.

5. A device according to claim 4 , wherein the force measuring sensor probe is movable in translational motion relative to the main part along the vertical direction, over a distance comprised between 1 mm and 20 mm and wherein the plate is capable of applying a force on the force measuring sensor probe so as to move the movable contact holder into its second position, during the actuation of the movement of the plate in order to cause the translational movement of the contact holder from its first position to its second position.

6. A device according to claim 5 , wherein along the vertical direction the plate is arranged to be facing the force measuring sensor probe, at a predetermined distance from the said sensor probe.

7. A device according to claim 1 , wherein the contact holder is capable of holding in place the or each movable contact by means of a first spring.

8. A device according to claim 1 , wherein the movable plate is connected to the contact holder by means of a second spring, and wherein during the actuation of the movable plate in order to cause the translational movement of the contact holder from its first to its second position, the movable plate is capable of exerting a force on the second spring so as to move the movable contact holder to its second position.

9. A device according to claim 8 , wherein the second spring is a prestressed spring capable of applying on the movable plate a force in a direction opposite to that of the movement of the movable plate during the actuation of the movable plate in order to drive the translational movement of the contact holder from its first position to its second position.

10. A device according to claim 1 , wherein the malfunction detection member comprises a comparison means for comparing the measured values with a predetermined threshold value, and wherein the detection member is capable of detecting the malfunction during the actuation of the movable plate in order to move the contact holder from its first position to its second position, when the values measured by the sensor are greater than the predetermined threshold value.

11. A device according to claim 10 , wherein during the actuation of the movable plate in order to drive the translational movement of the contact holder from its first position to its second position:
the detection member is capable of detecting the malfunction or fault between at least one of the fixed contacts and the corresponding movable contact, when the values measured by the sensor are greater than the predetermined threshold value for a first predetermined time period, comprised within a predetermined time interval,
the detection member is capable of detecting a weld between at least one of the fixed contacts and the corresponding movable contact, when the values measured by the sensor are greater than the predetermined threshold value for a second predetermined time period, that is greater than the maximum value of the time interval, the weld corresponding to the presence of a second link between one of the fixed contacts and the corresponding movable contact, the said second link having a breaking strength that is higher than a maximum force exerted on the movable contact, during the actuation of the movement of the plate in order to drive the translational movement of the contact holder from its first position to its second position.

12. A device according to claim 1 , wherein the detection member comprises a computing element capable of determining, based on the measured values, an estimated number of opening-closing cycles of the movable contact prior to the welding between at least one of the fixed contacts and the corresponding movable contact, the weld corresponding to the presence of a second link between one of the fixed contacts and the corresponding movable contact, the said second link having a breaking strength that is higher than a maximum force exerted on the movable contact, during the actuation of the movement of the plate in order to drive the translational movement of the contact holder from its first position to its second position.

13. A detection method for detecting a malfunction in a switching device, the switching device including:
at least one pair of fixed contacts and, for the or each pair of fixed contacts, a movable contact that is movable between a closed position and an open position, the fixed contacts being, in the closed position the movable contact, electrically connected to one another via the movable contact and being electrically isolated from one another in the open position the movable contact,
a contact holder capable of holding in place the or each movable contact, the contact holder being movable, along a vertical direction, between a first position corresponding to the closed position of the or each movable contact and a second position corresponding to the open position of the or each movable contact, and
an actuator capable of actuating the translational movement of the contac

Assignees

• Schneider Electric Ind Sas

Inventors

• Dedina Gregory

Classifications

• H01H2071/044

  Monitoring, detection or measuring systems to establish the end of life of the switching device, can also contain other on-line monitoring systems, e.g. for detecting mechanical failures · CPC title

• H01H50/546

  for contactors having bridging contacts · CPC title

• H01H2235/01

  Spiral spring · CPC title

• H01H2300/03

  Application domotique, e.g. for house automation, bus connected switches, sensors, loads or intelligent wiring · CPC title

• H01H1/0015 Primary

  Means for testing or for inspecting contacts, e.g. wear indicator (measuring circuits G01R31/3274) · CPC title