Optical element, imaging apparatus including the element, and method of manufacturing the optical element

Patent metadata

Field	Value
Publication number	US-9285509-B2
Application number	US-201414259951-A
Country	US
Kind code	B2
Filing date	Apr 23, 2014
Priority date	Apr 4, 2012
Publication date	Mar 15, 2016
Grant date	Mar 15, 2016

Abstract

A lens is obtained by injection molding. The lens includes a plurality of projections arranged on a surface at a pitch smaller than or equal to a predetermined value to reduce reflection of light with a wavelength equal to or greater than the pitch, and a gate mark formed on an outer periphery of the optical element in the injection molding. A peripheral portion of the surface includes a first region whose circumferential position corresponds to the gate mark, and a second region being adjacent to the first region. A pitch of first projections in the first region is greater than a pitch of second projections in the second region.

First claim

What is claimed is:

1. An optical element obtained by injection molding, the element comprising:
a plurality of projections arranged on a surface at a pitch smaller than or equal to a predetermined value to reduce reflection of light with a wavelength equal to or greater than the pitch; and
a gate mark formed on an outer periphery of the optical element in the injection molding, wherein:
the surface includes at least a first region and a second region, the first region being located between the gate mark and the second region,
at least a part of the first region and a part of the second region has the same distance from an optical axis of the optical element, and
for a given distance from the optical axis the pitch in the first region is greater than the pitch in the second region.

2. The optical element of claim 1 , wherein heights of the projections in the part of the first region in the optical axis direction are substantially equal to heights of the projections in the part of the second region in the optical axis direction.

3. An imaging apparatus comprising the optical element of claim 1 .

4. The optical element of claim 1 , wherein the pitch of the projections in the part of the first region increase as the radial distance from the optical axis increases.

5. A method of manufacturing an optical element including projections arranged on a surface at a pitch smaller than or equal to a predetermined value to reduce reflection of light with a wavelength equal to or greater than the pitch, the method comprising:
preparing a mold provided with recesses corresponding to the projections;
injecting a melted molding material into a cavity of the mold via a gate; and
solidifying the molding material in the mold, wherein: the mold includes at least a first mold region and a second mold region, the first mold region being located between the gate mark and the second mold region,
at least a part of the first mold region and a part of the second mold region has the same distance from an optical axis of the optical element, and
for a given distance from the optical axis the pitch in the first mold region is greater than the pitch in the second mold region.

6. The method of claim 5 , wherein:
the recesses are formed in a portion of the mold corresponding to the surface of the optical element,
the gate is formed in a portion of the mold corresponding to an outer periphery of the optical element,
the first mold region and the second mold region are formed in a portion of the mold corresponding to a peripheral portion of the surface of the optical element, and
the first mold region is formed in a portion whose circumferential position corresponds to the gate.

7. The method of claim 5 , wherein the pitch of the recesses in the part of the first region increase as the radial distance from the optical axis increases.

Assignees

• Panasonic Corp
• Panasonic Ip Man Co Ltd

Inventors

• Murata Jun
• Tamura Takamasa

Classifications

• G02B1/118 Primary

  having sub-optical wavelength surface structures designed to provide an enhanced transmittance, e.g. moth-eye structures · CPC title

• B29D11/00317

  Production of lenses with markings or patterns · CPC title

• G02B3/10

  Bifocal lenses; Multifocal lenses · CPC title