Temperature sensor

Patent metadata

Field	Value
Publication number	US-9285277-B2
Application number	US-201113221022-A
Country	US
Kind code	B2
Filing date	Aug 30, 2011
Priority date	Aug 30, 2010
Publication date	Mar 15, 2016
Grant date	Mar 15, 2016

Abstract

A temperature sensor has a temperature sensitive element for detecting a temperature, a sheath pin having core wires electrically connected to the temperature sensitive element, lead wires to output a detection signal of the temperature sensitive element to an outside device, connectors through which the core wires and the lead wires are connected, and a protection tube accommodating the core wires, the lead wires and the connectors. The protection tube has a supporting member made of an elastic member having inserting and supporting holes through which the connectors are inserted and supported. Each connector has a circular arc part and claw parts. The circular arc part is made along a profile of a front end part of each lead wire. The claw parts are formed at both the end parts of the circular arc part. Each claw part pushes an inner wall surface of the corresponding inserting and supporting hole.

First claim

What is claimed is:

1. A temperature sensor comprising:
a temperature sensitive element configured to detect a temperature;
a sheath pin comprising core wires which are electrically connected to the temperature sensitive element;
lead wires corresponding to the core wires of the sheath pin, through which a detection signal of the temperature sensitive element is output to an outside device;
connectors through which the core wires of the sheath pin and the lead wires are electrically connected together; and
a protection tube configured to accommodate the core wires of the sheath pin, the lead wires and the connectors, and equipped with a supporting member made of an elastic member having inserting and supporting holes through which the connectors are inserted and supported, and the protection tube, the supporting member and the lead wires being caulked together, and a stress applied to the core wires of the sheath pin connected to the lead wires being smaller than a critical strength of elastic deformation of the core wires of the sheath pin,
wherein each of the connectors comprises a circular arc part and claw parts, the circular arc part is made along a profile of an outer circumference of a front end part of each lead wire, and the claw parts are formed at both the end parts of the circular arc part, and each of the claw parts pushes an inner wall surface of the corresponding inserting and supporting hole; and
each of the connectors is supported by the inner wall surface of the inserting and supporting holes to deform the inner wall surface of the corresponding inserting and supporting holes by a front end of each of the claw parts of each of the connectors.

2. The temperature sensor according to claim 1 , wherein the circular arc part and the claw parts are formed at an end part of each of the connectors in an axial direction of the connectors, the circular arc part has a circular arc shape of not less than a semi-circumference of the lead wire, and the claw parts are formed at both the end parts of the circular arc part in a circumference direction toward a direction which is perpendicular to an axial direction of the connectors, and
each of the connectors is supported by an inner wall surface of the inserting and supporting holes at four points composed of two front end parts and two bended base part of each of the connectors.

3. The temperature sensor according to claim 1 , wherein each of the inserting and supporting holes of the supporting member has a cross section of an ellipse shape.

4. The temperature sensor according to claim 1 , wherein the supporting member is made of binary fluoro-rubber.

5. The temperature sensor according to claim 1 , wherein a pair of the inserting and supporting holes is formed in parallel to each other in the supporting member,
a pair of the core wires of the sheath pin, a pair of the lead wires and a pair of the connectors are formed in the protection tube in one-to-one correspondence, and
an inserting hole is formed in each of the inserting and supporting holes in the supporting member, through which the corresponding lead wire is inserted in the supporting member.

6. The temperature sensor according to claim 1 , wherein the circular arc part and the claw parts are formed at an end part of each of the connectors in an axial direction of the connectors, the circular arc part has a circular-arc shape of not less than a semi-circumference of the lead wire, and the claw parts are formed at both the end parts of the circular arc part in a circumference direction toward a direction which is perpendicular to an axial direction of the connectors,
each of the inserting and supporting holes has a semi-circular shape, and
each of the connectors is supported by an inner wall surface of the corresponding inserting and supporting hole by the claw parts.

7. The temperature sensor according to claim 1 , wherein the circular arc part and the claw parts are formed at an end part of each of the connectors in an axial direction of the connectors, the circular arc part has a circular-arc shape of not less than a semi-circumference of the lead wire, and the claw parts are formed at both the end parts of the circular arc part in a circumference direction toward a direction which is perpendicular to an axial direction of the connectors,
each of the inserting and supporting holes has a structure having a pair of straight-line walls which are formed in parallel, and
each of the connectors is supported by an inner wall surface of the corresponding inserting and supporting hole by the front end part of each of the claw parts.

8. The temperature sensor according to claim 1 , wherein the elastic member comprises a rubber bush.

9. The temperature sensor according to claim 1 , wherein the elastic member is made of binary fluoro-rubber.

Assignees

• Toudou Yuusuke
• Kojima Takashi
• Adachi Tomohiro
• Denso Corp

Inventors

• Toudou Yuusuke
• Kojima Takashi
• Adachi Tomohiro

Classifications

• G01K2205/04

  for measuring exhaust gas temperature · CPC title

• H01R13/428

  by resilient locking means on the contact members; by locking means on resilient contact members · CPC title

• H01R13/111

  co-operating with pins having a circular transverse section · CPC title

• G01K2007/163

  provided with specially adapted connectors · CPC title

• G01K1/12 Primary

  for preventing damage due to heat overloading · CPC title