Vehicle lamp unit

Patent metadata

Field	Value
Publication number	US-9285094-B2
Application number	US-201414226066-A
Country	US
Kind code	B2
Filing date	Mar 26, 2014
Priority date	Mar 27, 2013
Publication date	Mar 15, 2016
Grant date	Mar 15, 2016

Abstract

There is provided a lamp unit which is to be installed in a vehicle. The lamp unit includes a light source; a projector lens; a rotary shade that is disposed behind the projector lens so as to block a portion of the light emitted from the light source and that has a rotation axis; and a drive mechanism that rotates the rotary shade about the rotation axis. The rotary shade includes: a first end edge; a second end edge; and a twisted end edge that extends around the rotation axis so as to intersect with the first end edge and the second end edge. A first inclination angle is formed between the rotation axis and a first imaginary plane that is orthogonal to an optical axis of the projector lens.

First claim

What is claimed is:

1. A lamp unit which is to be installed in a vehicle, the lamp unit comprising:
a light source;
a projector lens having an optical axis, wherein at least a portion of light emitted from the light source passes through the projector lens;
a rotary shade that is disposed behind the projector lens so as to block a portion of the light emitted from the light source and that has a rotation axis; and
a drive mechanism that rotates the rotary shade about the rotation axis,
wherein the rotary shade comprises:
a first end edge for forming a cutoff line of a first light distribution pattern projected in front of the projector lens, when the drive mechanism rotates the rotary shade to a first angle position;
a second end edge for forming a first cutoff line of a second light distribution pattern projected in front of the projector lens, when the drive mechanism rotates the rotary shade to a second angle position different from the first angle position, wherein an illumination region of the second light distribution pattern is larger than that of the first light distribution pattern;
a twisted end edge that extends around the rotation axis so as to intersect with the first end edge and the second end edge, wherein a position of a first intersect point of the twisted end edge and the first end edge is different from that of a second intersect point of the twisted end edge and the second end edge in a direction parallel to the rotation axis, the twisted end edge for forming a second cutoff line of the second light distribution pattern, wherein the second cutoff line is shifted in accordance with the rotation of the rotary shade,

wherein a first inclination angle is formed between the rotation axis and a first imaginary plane that is orthogonal to an optical axis of the projector lens.

2. The lamp unit of claim 1 ,
wherein the rotary shade further comprises:
a peripheral face that extends between the first end edge and the second end edge such that the peripheral face extends around the rotation axis, and
wherein the first inclination angle is smaller than an angle formed between a second imaginary plane that is orthogonal to the rotation axis and a straight line connecting the first intersect point and the second intersect point.

3. The lamp unit of claim 1 , wherein a second inclination angle is formed between the rotation axis and a third imaginary plane that is parallel to the optical axis.

4. The lamp unit of claim 1 , further comprising:
a reflector that reflects a portion of the light emitted from the light source in a direction parallel to a portion of the twisted end edge.

5. The lamp unit of claim 1 ,
wherein the first cutoff line is a horizontal cutoff line, and the second cutoff line is an inclined cutoff line, and the second light distribution pattern illuminates a region having the horizontal cutoff line as an upper edge portion and a region having the inclined cutoff line as a side edge portion.

6. The lamp unit of claim 5 , wherein the first light distribution pattern is formed as a low beam light distribution pattern.

7. The lamp unit of claim 1 , wherein the first imaginary plane extends in a parallel direction with a light entry surface of the projection lens.

8. The lamp unit of claim 1 , wherein the light entry surface corresponds to a surface of the projection lens through which the light emitted from the light source enters the projector lens.

9. The lamp unit of claim 2 , wherein the second imaginary plane extends in an intersecting direction of the first imaginary plane.

10. The lamp unit of claim 3 , wherein the third imaginary plane extends in perpendicular direction to the first imaginary plane.

11. The lamp unit of claim 10 , wherein the third imaginary plane extends in perpendicular direction to a gravitational axis.

Assignees

• Koito Mfg Co Ltd

Inventors

• Matsumoto Akinori

Classifications

• F21S41/148

  the main emission direction of the LED being perpendicular to the optical axis · CPC title

• B60Q2300/42

  oncoming vehicle · CPC title

• F21S41/155

  Surface emitters, e.g. organic light emitting diodes [OLED] · CPC title

• B60Q2300/45

  Special conditions, e.g. pedestrians, road signs or potential dangers · CPC title

• B60Q2300/122

  Steering angle · CPC title