Rubber composition and pneumatic tire

Patent metadata

Field	Value
Publication number	US-9284433-B2
Application number	US-201214126746-A
Country	US
Kind code	B2
Filing date	May 24, 2012
Priority date	Aug 3, 2011
Publication date	Mar 15, 2016
Grant date	Mar 15, 2016

Abstract

The present invention provides a rubber composition that enables to improve the fuel economy, wet-grip performance, abrasion resistance, and processability in a balanced manner, and a pneumatic tire including the rubber composition. The present invention relates to a rubber composition containing silica and a conjugated diene polymer, the conjugated diene polymer being obtained by reacting a compound containing a nitrogen atom and/or a silicon atom with an active end of a copolymer obtained by polymerizing a monomer component including a conjugated diene compound and a silicon-containing vinyl compound using a polymerization initiator represented by the following formula (I):

wherein an amount of the conjugated diene polymer is not more than 90% by mass based on 100% by mass of a rubber component of the rubber composition, and an amount of the silica is 10 to 150 parts by mass per 100 parts by mass of the rubber component.

First claim

The invention claimed is:

1. A rubber composition, comprising
silica and
a conjugated diene polymer, the conjugated diene polymer being obtained by reacting a compound containing at least one of a nitrogen atom and a silicon with an active terminal of the copolymer, wherein the compound containing at least one of a nitrogen atom and a silicon atom is at least one compound selected from the group consisting of
(i) a compound of formula (IIIb):

wherein R 32 represents a hydrocarbyl group and R 36 represents a hydrocarbylene group or a group in which a hydrocarbylene group and a group represented by —NR 35 — are bonded, where R 35 represents a hydrocarbyl group or a hydrogen atom,
(ii) a compound of formula (IIId):

wherein R 31 and R 32 each represents a hydrocarbyl group, R 37 represents a hydrocarbylene group, A represents an oxygen atom or —NR 35 — wherein R 35 represents a hydrocarbyl group or a hydrogen atom, and R 34 represents a hydrocarbyl group or a hydrogen atom,
(iii) a compound of formula (IV):

wherein R 41 represents a hydrocarbyl group, R 42 and R 43 each represents a hydrocarbyl group or a hydrocarbyloxy group, R 44 and R 45 each represents a hydrocarbyl group, and j represents an integer of 1 to 5,
(iv) a tris[(alkoxysilyl)alkyl]isocyanurate compound, and
(v) an N,N-dialkyl-substituted carboxylic acid amide dialkyl acetal compound, wherein said copolymer is obtained by polymerizing a monomer component including a conjugated diene compound and a silicon-containing vinyl compound using a polymerization initiator represented by the following formula (I):

wherein i represents 0 or 1; R 11 represents a C 7-80 hydrocarbylene group; R 12 and R 13 each represent a hydrocarbyl group, or R 12 and R 13 can be joined together to represent a hydrocarbylene group; and M represents an alkali metal atom,
wherein the silicon-containing vinyl compound is represented by the formula

wherein X 1 , X 2 , and X 3 each represents a hydrocarbyl group or a group of the formula —NR 22 R 23 wherein R 22 and R 23 are each an alkyl group, provided that at least one of X 1 , X 2 , and X 3 is a group of the formula —NR 22 R 23 ,
wherein an amount of the conjugated diene polymer is 25 to 80% by mass based on 100% by mass of a rubber component of the rubber composition, and
an amount of the silica is 10 to 150 parts by mass per 100 parts by mass of the rubber component.

2. The rubber composition according to claim 1 ,
wherein R 11 in the formula (I) is a group represented by the following formula (Ia):
CH 2 n —R 14 —  (Ia)

wherein R 14 represents a hydrocarbylene group comprising at least one of a conjugated diene compound-derived structural unit and an aromatic vinyl compound-derived structural unit; and n represents an integer of 1 to 10.

3. The rubber composition according to claim 2 ,
wherein R 14 in the formula (Ia) is a hydrocarbylene group having one to ten isoprene-derived structural units.

4. The rubber composition according to claim 1 ,
wherein the conjugated diene polymer comprises an aromatic vinyl compound-derived structural unit.

5. The rubber composition according to claim 1 ,
wherein the silica has a nitrogen adsorption specific surface area of 40 to 400 m 2 /g.

6. A pneumatic tire, formed from the rubber composition according to claim 1 .

Assignees

• Tokimune Ryuichi
• Hinohara Yuko
• Sumitomo Rubber Ind

Inventors

• Tokimune Ryuichi
• Hinohara Yuko

Classifications

• C08K3/36 Primary

  Silica · CPC title

• Y02T10/862

  Cross-Sectional Technologies · mapped topic

• C08C19/44

  of polymers containing metal atoms exclusively at one or both ends of the skeleton · CPC title

• B60C1/0016

  Compositions of the tread · CPC title

• C08L15/00 Primary

  Compositions of rubber derivatives (C08L11/00, C08L13/00 take precedence) · CPC title