Carton with article protection feature

Patent metadata

Field	Value
Publication number	US-9284084-B2
Application number	US-201213419740-A
Country	US
Kind code	B2
Filing date	Mar 14, 2012
Priority date	May 6, 2011
Publication date	Mar 15, 2016
Grant date	Mar 15, 2016

Abstract

A carton for containing at least one article. The carton comprises at least one panel that can form an interior of the carton. The carton comprises at least one protection feature for protecting the articles from breakage. The article protection feature can comprise at least one feature in end flaps of the carton. The article protection feature can comprise an article protection flap foldably connected to the at least one panel. The article protection flap can be moveable between a first position and a second position wherein the article protection flap is folded relative to the at least one panel.

First claim

What is claimed is:

1. A carton comprising:
a plurality of panels forming an interior of the carton, the plurality of panels comprises a bottom panel, a first side panel foldably connected to the bottom panel, a second side panel foldably connected to the bottom panel, and a top panel foldably connected to at least one of the first side panel and the second side panel;
a plurality of beverage bottles in the interior of the carton, each of the beverage bottles are glass beverage bottles comprising a bottom portion and a top portion, the bottom portion being wider than the top portion;
at least two first end flaps, each first end flap of the at least two first end flaps is respectively foldably connected to a respective panel of the plurality of panels, the at least two first end flaps being at least partially overlapped to close a first end of the carton;
at least two second end flaps, each second end flap of the at least two second end flaps is respectively foldably connected to a respective panel of the plurality of panels, the at least two second end flaps being at least partially overlapped to close a second end of the carton;
at least one article protection flap foldably connected to the bottom panel along a fold line and moveable between a first position that is substantially parallel to the bottom panel and a second position wherein the article protection flap is folded along the fold line into the interior of the carton relative to the bottom panel and into contact with a respective bottom portion of each of two adjacent beverage bottles of the plurality of beverage bottles, the article protection flap having features for preventing folding of the article protection flap from the second position to the first position;
wherein in the second position of the article protection flap, the bottom panel comprises an opening, the opening having an edge at least partially formed by a line of weakening defining at least a portion of the article protection flap in the first position, the edge being disposed opposite to the fold line, and the features for preventing folding of the article protection flap comprise a free edge of at least a portion of the article protection flap that extends beyond the edge of the opening and contacts at least a portion of the panel proximate the edge opposite to the fold line in the second position of the article protection flap,
wherein movement of the article protection flap to its second position presses the article protection flap against the respective bottom portion of each of the two adjacent beverage bottles and moves the two adjacent beverage bottles to accommodate the article protection flap, the movement of the bottles tightening the packing of the bottles in the carton so that the movement of the bottles is limited by the position of the at least one article protection flap, the at least two first end flaps at the first end, and the at least two second end flaps at the second end.

2. The carton of claim 1 , wherein the article protection flap comprises a first portion of the article protection flap and a second portion of the article protection flap that are foldable relative to each other.

3. The carton of claim 2 wherein the first portion and the second portion are folded relative to each other when the article protection flap is in the second position.

4. The carton of claim 3 wherein the first portion and the second portion are inwardly folded relative to each other.

5. The carton of claim 2 wherein the free edge of the features for preventing folding of the article protection flap comprises at least a portion of at least one of the first portion and the second portion that extend beyond the edge of the opening.

6. The carton of claim 5 wherein the line of weakening is a cut line.

7. The carton of claim 5 wherein the line of weakening is a tear line.

8. The carton of claim 5 wherein the features for preventing folding of the article protection flap comprise a distal portion of the first portion and a distal portion of the second portion.

9. The carton of claim 5 wherein the panel comprises a slit extending from the opening.

10. The carton of claim 1 wherein the fold line is a first fold line, and the article protection flap comprises a second fold line extending from the first fold line and a third fold line extending from the first fold line.

11. The carton of claim 10 wherein the article protection flap comprises a central portion at least partially defined by the first fold line, the second fold line, and the third fold line.

12. The carton of claim 11 wherein the first fold line is a lateral fold line.

13. The carton of claim 12 wherein the second fold line and the third fold line are longitudinal fold lines.

14. The carton of claim 11 wherein the first portion is foldably connected to the central portion at the second fold line and the second portion is foldably connected to the central portion at the third fold line.

15. The carton of claim 1 wherein the at least one article protection flap comprises a plurality of article protection flaps arranged in a 3×3 arrangement.

16. The carton of claim 15 wherein, when each of the article protection flaps is in the second position, each of the article protection flaps is positioned between two respective adjacent beverage bottles of the plurality of beverage bottles.

17. The carton of claim 1 wherein the beverage bottles of the plurality of beverage bottles are arranged in at least one row that extends from the first end of the carton to the second end of the carton.

18. The carton of claim 17 wherein the at least one article protection flap is positioned between the two adjacent beverage bottles of the plurality of beverage bottles when the at least one article protection flap is in the second position.

19. The carton of claim 18 wherein the at least one row comprises at least three rows and the at least one article protection flap comprises at least three article protection flaps, each article protection flap being positioned between adjacent beverage bottles in a respective one of the at least three rows.

20. The carton of claim 1 wherein the bottom panel is free from overlapping contact with any other panel of the plurality of panels.

21. The carton of claim 1 further comprising:
at least one article protection feature for protecting at least one of the plurality of articles, the at least one article protection feature is positioned between the at least two first end flaps.

22. The carton of claim 1 , wherein the two adjacent beverage bottles are moved by the at least one article protection flap so that one of the two adjacent beverage bottles moves toward the first closed end and the other of the two adjacent beverage bottles moves toward the second closed end to tighten the packing of the bottles in the carton.

23. The carton of claim 1 , wherein the two adjacent beverage bottles comprise a first beverage bottle and a second beverage bottle,
the first beverage bottle and the second beverage bottle being in a respective first bottle position when the article protection flap is in the first position and a respective second bottle position when the article protection flap is in the second position,
the second bottle position of the first beverage bottle being closer to the first closed end than the first bottle position of the first beverage bottle, and the second bottle position of the second beverage bottle being closer to the second closed end t

Assignees

• Schmal Michael R
• Alexander O'Neal
• Baldino Mark
• Cerio Michael
• Holley Jr John Murdick
• Moncrief Frank N
• Kastanek Raymond S
• Ford Colin
• Graphic Packaging Int Inc

Inventors

• Schmal Michael R
• Alexander O'Neal
• Baldino Mark
• Cerio Michael
• Holley Jr John Murdick
• Moncrief Frank N
• Kastanek Raymond S
• Ford Colin

Classifications

• B65D71/10

  and provided with inserts · CPC title

• B65D71/18 Primary

  Tabs inwardly folded tabs from the upper or lower wall · CPC title

• B65D71/26

  extending from the upper or lower wall · CPC title

• B65B61/00 Primary

  Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages · CPC title

• B65D2571/0045

  for hands · CPC title