Composite materials for reversible CO2 capture

Patent metadata

Field	Value
Publication number	US-9283511-B2
Application number	US-201113881428-A
Country	US
Kind code	B2
Filing date	Oct 25, 2011
Priority date	Oct 25, 2010
Publication date	Mar 15, 2016
Grant date	Mar 15, 2016

Abstract

Composite materials for carbon dioxide (C02) capture that include: (1) a mesoporous carbon source; and (2) an in situ polymerized polymer that is associated with the mesoporous carbon source, where the in situ polymerized polymer is selected from the group consisting of thiol-based polymers, amine-based polymers, and combinations thereof. Methods of making the composite materials for C02 capture include: (1) associating a mesoporous carbon source with monomers, where the monomers are selected from the group consisting of thiol-based monomers, amine-based monomers, and combinations thereof; and (2) polymerizing the monomers in situ to form said composite materials. Further embodiments of the present invention pertain to methods of capturing C02 from an environment by associating the environment with one or more of the aforementioned composite materials.

First claim

What is claimed is:

1. A composite material for CO 2 capture comprising:
a) a mesoporous carbon source comprising a plurality of pores; and
b) an in situ polymerized polymer embedded within and inseparable from the plurality of pores of the mesoporous carbon source,
wherein the in situ polymerized polymer is selected from the group consisting of thiol-based polymers, amine-based polymers, and combinations thereof; and
wherein the composite material comprises a crystalline structure.

2. The composite material of claim 1 , wherein the mesoporous carbon source is selected from the group consisting of amorphous carbons, carbon black, hydroxide-treated carbon black, porous carbon black, activated carbons, and combinations thereof.

3. The composite material of claim 1 , wherein the mesoporous carbon source is derived from micron-sized or nanometer-sized carbon black particles that were treated with hydroxide.

4. The composite material of claim 3 , wherein the mesoporous carbon source comprises pores with diameters that range from about 5 nm to about 100 nm.

5. The composite material of claim 1 , wherein the mesoporous carbon source is CMK-3.

6. The composite material of claim 1 , wherein the in situ polymerized polymer comprises an amine-based polymer selected from the group consisting of polyethylenimines, polyvinylamines, polyaziridines, N-substituted polyaziridines, poly(N-vinylformamide), Jeffamines, and combinations thereof.

7. The composite material of claim 1 , wherein the in situ polymerized polymer comprises a thiol-based polymer selected from the group consisting of polyalkylthiols, polydialkylthiols, polyarylthiols, and combinations thereof.

8. A method of making a composite material for CO 2 capture, wherein the method comprises:
a) associating a mesoporous carbon source comprising a plurality of pores with monomers, wherein the monomers are selected from the group consisting of thiol-based monomers, amine-based monomers, and combinations thereof; and
b) polymerizing the monomers in situ to form at least one in situ polymerized polymer embedded within and inseparable from the plurality of pores of the mesoporous carbon source,
wherein the in situ polymerized polymer is selected from the group consisting of thiol-based polymers, amine-based polymers, and combinations thereof; and
wherein the composite material comprises a crystalline structure.

9. The method of claim 8 , further comprising a hydrolysis of the formed composite material.

10. The method of claim 8 , wherein the associating comprises mixing the mesoporous carbon source with the monomers.

11. The method of claim 8 , wherein the polymerizing comprises the addition of a catalyst to the monomers.

12. The method of claim 8 , wherein the monomers comprise amine-based monomers selected from the group consisting of 2-methyl-2-oxazoline, N-vinyl formamide, aziridine, and combinations thereof.

13. The method of claim 8 , wherein the monomers comprise thiol-based monomers selected from the group consisting of alkylthiols, dialkylthiols, arylthiols, thioepoxides, vinylthioacetates, and combinations thereof.

14. A method of capturing CO 2 from an environment, wherein the method comprises:
associating the environment with a composite material, wherein the composite material comprises:
a) a mesoporous carbon source comprising a plurality of pores, and
b) an in situ polymerized polymer embedded within and inseparable from the plurality of pores of the mesoporous carbon source,
wherein the in situ polymerized polymer is selected from the group consisting of thiol-based polymers, amine-based polymers, and combinations thereof; and
wherein the composite material comprises a crystalline structure.

15. The method of claim 14 , wherein the environment comprises at least one of an industrial gas stream or a natural gas stream.

16. The method of claim 14 , wherein the mesoporous carbon source is selected from the group consisting of amorphous carbons, carbon black, hydroxide-treated carbon black, activated carbons, and combinations thereof.

17. The method of claim 14 , wherein the in situ polymerized polymer comprises an amine-based polymer selected from the group consisting of polyethylenimines, polyvinylamines, polyaziridines, N-substituted polyaziridines, poly(N-vinylformamide), Jeffamines, and combinations thereof.

18. The method of claim 14 , wherein the in situ polymerized polymer comprises a thiol-based polymer selected from the group consisting of polyalkylthiols, polydialkylthiols, polyarylthiols, and combinations thereof.

19. The method of claim 14 , wherein the composite has a CO 2 absorption capacity from about 10% to about 100% of the composite weight.

20. The method of claim 14 , wherein the composite has a CO 2 absorption capacity of about 15% of the composite weight.

21. The composite material of claim 1 , wherein the in situ polymerized polymer comprises at least one of cross-linked polymers, branched polymers, and combinations thereof.

22. The method of claim 8 , wherein the in situ polymerized polymer comprises at least one of cross-linked polymers, branched polymers, and combinations thereof.

23. The method of claim 14 , wherein the in situ polymerized polymer comprises at least one of cross-linked polymers, branched polymers, and combinations thereof.

Assignees

• Tour James M
• Hwang Garry Chih-Chau
• Lomeda Jay R
• Univ Rice William M
• Nalco Co

Inventors

• Tour James M
• Hwang Garry Chih-Chau
• Lomeda Jay R

Classifications

• B01D53/02 Primary

  by adsorption, e.g. preparative gas chromatography {(solid sorbent compositions B01J20/00, preparation of inorganic compounds or elements C01)} · CPC title

• B01J20/262

  obtained otherwise than by reactions only involving carbon to carbon unsaturated bonds, e.g. obtained by polycondensation (macromolecular compounds obtained otherwise than by reactions only involving unsaturated carbon-to-carbon bonds per se C08G) · CPC title

• B01D2253/102

  Carbon · CPC title

• B01J20/327

  Polymers obtained by reactions involving only carbon to carbon unsaturated bonds · CPC title

• B01J20/261

  obtained by reactions only involving carbon to carbon unsaturated bonds (macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds per se C08F) · CPC title