Electrical connectors having leadframes

Patent metadata

Field	Value
Publication number	US-9281579-B2
Application number	US-201414276864-A
Country	US
Kind code	B2
Filing date	May 13, 2014
Priority date	May 13, 2014
Publication date	Mar 8, 2016
Grant date	Mar 8, 2016

Abstract

An electrical connector includes a contact module having a leadframe and a dielectric frame surrounding the leadframe. The leadframe has signal conductors having transition contacts encased in the dielectric frame. The transition contacts are coplanar such that the transition contacts are arranged within a contact plane of the leadframe. The signal conductors have mating contacts extending from the corresponding transition contacts. Each of the mating contacts have a mating interface configured to be electrically connected to a corresponding mating contact of a mating connector. The mating contacts are arranged in pairs with the corresponding mating interfaces aligned in rows along corresponding row axes. Each of the pairs of mating contacts are arranged in different rows.

First claim

What is claimed is:

1. An electrical connector comprising:
a contact module including a single leadframe and a single dielectric frame surrounding the leadframe;
the leadframe having signal conductors, the signal conductors having transition contacts encased in the dielectric frame, the transition contacts being coplanar such that the transition contacts are arranged within a contact plane of the leadframe, the signal conductors having mating contacts extending from the corresponding transition contacts, each of the mating contacts having a mating interface configured to be electrically connected to a corresponding mating contact of a mating connector, the mating contacts being arranged in pairs with the corresponding mating interfaces aligned in rows along corresponding row axes, each of the pairs of mating contacts being arranged in different rows at different vertical positions.

2. The electrical connector of claim 1 , wherein one mating contact of each pair is bent out of the contact plane to a first side of the leadframe and the other mating contact of the pair is bent out of the contact plane in to a different side of the leadframe.

3. The electrical connector of claim 1 , wherein the row axes are oriented horizontally, at least some of the mating contacts being bent vertically along a vertical axis to align the mating interfaces of the mating contacts within each pair.

4. The electrical connector of claim 3 , wherein the mating contacts within each pair are bent in opposite directions along the vertical axis.

5. The electrical connector of claim 1 , wherein the mating contacts of each pair are aligned along the row axis on opposite sides of the contact plane.

6. The electrical connector of claim 1 , wherein at least a portion of the transition contacts are overmolded by the dielectric frame.

7. The electrical connector of claim 1 , wherein the signal conductors include mounting contacts extending from the dielectric frame for termination to a circuit board, the transition contacts electrically connecting the mounting contacts to the corresponding mating contacts.

8. The electrical connector of claim 1 , wherein the dielectric frame comprises a unitary one piece dielectric body.

9. The electrical connector of claim 1 , wherein the leadframe is a stamped and formed frame.

10. The electrical connector of claim 1 , wherein the mating contacts each include a mating segment and a connecting segment extending between the mating segment and the corresponding transition contacts, the connecting segment transitioning the mating segment both horizontally and vertically relative to the contact plane.

11. The electrical connector of claim 10 , wherein the connecting segment includes at least one stamped portion transitioning the mating segment vertically.

12. The electrical connector of claim 10 , wherein the connecting segment includes at least one jogged portion transitioning the mating segment horizontally.

13. The electrical connector of claim 1 , wherein the transition contacts are initially held together by a common carrier, which is later removed.

14. The electrical connector of claim 1 , wherein the signal conductors are arranged as differential pairs.

15. The electrical connector of claim 1 , wherein one mating contact of each pair is bent out of the contact plane to a first side of the leadframe.

16. An electrical connector comprising:
a contact module including a stamped and formed leadframe and a unitary one piece dielectric frame surrounding a portion of the leadframe;
the leadframe having signal conductors, the signal conductors having transition contacts encased in the dielectric frame, the transition contacts being coplanar such that the transition contacts are arranged within a contact plane of the leadframe, the signal conductors having mating contacts extending from the corresponding transition contacts, each of the mating contacts having a mating interface configured to be electrically connected to a corresponding mating contact of a mating connector, the mating contacts being arranged in pairs with the corresponding mating interfaces aligned in rows along corresponding row axes, each of the pairs of mating contacts being arranged in different rows at different vertical positions.

17. The electrical connector of claim 16 , wherein the mating contacts are rolled to form a pin connector.

18. The electrical connector of claim 16 , wherein one mating contact of each pair is bent out of the contact plane to a first side of the leadframe and the other mating contact of the pair is bent out of the contact plane in to a different side of the leadframe.

19. An electrical connector comprising:
a contact module including a single strip leadframe having one or more pairs of signal conductors held by a common carrier, the signal conductors in each pair have a common length, each of signal conductors being vertically offset along a vertical axis of the common carrier;
the signal conductors having transition contacts that are coplanar such that the transition contacts are arranged within a contact plane of the single strip leadframe, the signal conductors having mating contacts extending from corresponding transition contacts, each of the mating contacts having a mating interface configured to be electrically connected to a corresponding mating contact of a mating connector, the mating contacts of each pair of signal conductors being vertically staggered along the vertical axis.

20. The electrical connector of claim 17 , wherein the signal conductors are removed from the common carrier and are held by a dielectric holder such that the mating contacts of each pair of transition contacts are horizontally aligned.

Assignees

• Tyco Electronics Corp

Inventors

• Davis Wayne Samuel
• Jeon James Myoungsoo
• Morgan Chad W

Classifications

• H01R9/24 Primary

  Terminal blocks · CPC title

• H01R13/6587

  for mounting on PCBs · CPC title

• H01R12/724 Primary

  containing contact members forming a right angle · CPC title