Metal member manufacturing method and metal member

Patent metadata

Field	Value
Publication number	US-9279186-B2
Application number	US-201013574854-A
Country	US
Kind code	B2
Filing date	Oct 22, 2010
Priority date	Jan 28, 2010
Publication date	Mar 8, 2016
Grant date	Mar 8, 2016

Abstract

A metallic material containing both a second constituent and a third constituent having positive and negative heats of mixing relative to a first constituent, respectively, and including a compound, an alloy or a nonequilibrium alloy having a melting point that is higher than the solidifying point of a metal bath made of the first constituent is placed in the metal bath. The metal bath is controlled to a temperature lower than a minimum value of a liquidus temperature within a range of compositional variations in which the amount of the third constituent in the metallic material decreases down to a point where the metallic material becomes substantially the second constituent so that the third constituent is selectively dissolved into the metal bath.

First claim

The invention claimed is:

1. A metal member manufacturing method for obtaining a metal member having fine openings, the method comprising:
placing a metallic material containing a second constituent and a third constituent in a molten metal bath of a first constituent, wherein the second constituent and the third constituent respectively have positive and negative heats of mixing relative to the first constituent, and the metallic material includes a compound, an alloy, or a nonequilibrium alloy each having a melting point that is higher than the solidifying point of the molten metal bath; and
selectively dissolving the third constituent into the molten metal bath by controlling the temperature of the molten metal bath to a temperature lower than a minimum liquidus temperature within a range of liquidus temperatures of each compositional variation of the metallic material in which an amount of the third constituent in the metallic material varies from an amount of the third constituent present in the metallic material before the metallic material is placed in the molten metal bath to where an amount of the third constituent present in the metallic material is none.

2. The metal member manufacturing method according to claim 1 , further comprising:
lifting the metallic material from the molten metal bath; and
selectively dissolving and removing an adherent mixture including the first constituent and the third constituent adhering to a peripheral portion of or inside fine openings of the metallic material with an acid or alkali aqueous solution.

3. The metal member manufacturing method according to claim 1 , wherein the first constituent is one of magnesium, calcium, bismuth and a rare-earth element or made of a mixture which is a compound or an alloy containing one of these substances as a principal constituent, the second constituent is a mixed solid which is a compound or an alloy containing one or a plurality of titanium, zirconium, niobium, tantalum, chromium, molybdenum, tungsten, iron and tin, and the third constituent is a mixed solid containing one or a plurality of copper, nickel, cobalt, iron and calcium.

4. A method for providing a metal member with a surface-reformed layer having fine openings, the method comprising:
placing a metallic material containing a second constituent and a third constituent in a molten metal bath of a first constituent, wherein the second constituent and the third constituent respectively have positive and negative heats of mixing relative to the first constituent, and the metallic material includes a compound, an alloy, or a nonequilibrium alloy each having a melting point that is higher than the solidifying point of the molten metal bath; and
selectively dissolving the third constituent from a surface layer of the metallic material into the metal bath by controlling the temperature of the molten metal bath to a temperature lower than a minimum liquidus temperature within a range of liquidus temperatures of each compositional variation of the metallic material in which an amount of the third constituent in the metallic material varies from an amount of the third constituent present in the metallic material before the metallic material is placed in the molten metal bath to where an amount of the third constituent present in the metallic material is none.

5. The metal member manufacturing method according to claim 1 , wherein the third constituent is nickel and the metallic material is a nickel-containing alloy.

6. The metal member manufacturing method according to claim 5 , wherein the metallic material is an alloy containing nickel and having titanium as a principal constituent, stainless steel containing nickel, or an alloy containing nickel and having cobalt and chromium as principal constituents.

7. The method according to claim 4 , further comprising:
lifting the metallic material from the molten metal bath; and
selectively dissolving and removing an adherent mixture including the first constituent and the third constituent adhering to a peripheral portion of or inside fine openings of the metallic material with an acid or alkali aqueous solution.

8. The method according to claim 4 , wherein the first constituent is one of magnesium, calcium, bismuth and a rare-earth element or made of a mixture which is a compound or an alloy containing one of these substances as a principal constituent, the second constituent is a mixed solid which is a compound or an alloy containing one or a plurality of titanium, zirconium, niobium, tantalum, chromium, molybdenum, tungsten, iron and tin, and the third constituent is a mixed solid containing one or a plurality of copper, nickel, cobalt, iron and calcium.

9. The method according to claim 4 , wherein the third constituent is nickel and the metallic material is a nickel-containing alloy.

10. The method according to claim 9 , wherein the metallic material is an alloy containing nickel and having titanium as a principal constituent, stainless steel containing nickel, or an alloy containing nickel and having cobalt and chromium as principal constituents.

Assignees

• Kato Hidemi
• Wada Takeshi
• Yubuta Kunio
• Inoe Akihisa
• Univ Tohoku

Inventors

• Kato Hidemi
• Wada Takeshi
• Yubuta Kunio
• Inoue Akihisa

Classifications

• C23F4/04

  by physical dissolution · CPC title

• C22C1/0433

  Nickel- or cobalt-based alloys · CPC title

• C22C1/0425

  Copper-based alloys · CPC title

• C22B9/02

  Refining by liquating, filtering, centrifuging, distilling, or supersonic wave action {including acoustic waves; (C22B9/003, C22B9/006, C22B9/05, C22B9/22 take precedence)} · CPC title

• C22C33/02

  by powder metallurgy · CPC title