Operating fluid container

Patent metadata

Field	Value
Publication number	US-9278616-B2
Application number	US-201214350879-A
Country	US
Kind code	B2
Filing date	Sep 20, 2012
Priority date	Oct 10, 2011
Publication date	Mar 8, 2016
Grant date	Mar 8, 2016

Abstract

The invention relates to an operating fluid container for a motor vehicle, said container including a container body which is assembled from at least two injection-molded shells of thermoplastic plastics material which are complementary to each other. The shells are provided in each case with integrally molded structures which extend into the free container volume in such a manner that they bring about a restriction of a fluid surge created, for instance, in the container. At least some of the structures on each of the two shells are welded together at least in part or in a punctiform manner approximately in the joining plane of the container.

First claim

What is claimed is:

1. An operating fluid container for a motor vehicle, said container comprising:
a container body which is assembled from at least two shells of plastics material which are complementary to each other;
wherein the at least two shells each have an integrally moulded surge wall element which extends into a free container volume of the container body in such a manner that, when a fluid is located in the container, the integrally moulded surge wall elements bring about a restriction of a fluid surge of the fluid when created in the container;
wherein at least a portion of the integrally moulded surge wall element on each of the at least two shells is welded to each other at least in part approximately in a joining plane of the at least two shells;
wherein the integrally moulded surge wall elements are welded to each other approximately in the joining plane of the at least two shells in a punctiform manner forming a plurality of weld points;
wherein at least one fluid flow passage is formed between the plurality of weld points of the integrally moulded surge wall elements, wherein the at least one fluid flow passage extends through at least one fluid flow opening which extends in the joining plane of the at least two shells; and
wherein the integrally moulded surge wall elements close off approximately flush with the joining plane such that fluid in the container is capable of flowing through the at least one fluid flow opening perpendicularly to the joining plane.

2. The operating fluid container according to claim 1 , wherein:
at least one surge wall element is provided with openings.

3. The operating fluid container according to claim 1 , wherein:
the surge wall elements of different shells intersect in their projection onto the joining plane and abut against each other only in a region of their intersecting points.

4. The operating fluid container according to claim 3 , wherein:
the surge wall elements of different shells are welded together in the joining plane in the region of their intersecting points.

5. The operating fluid container according to claim 1 , wherein:
each shell has at least one dome which extends into the free container volume and the shells are supported in relation to each other by the domes.

6. The operating fluid container according to claim 5 , wherein:
the shells are centred with respect to each other by the domes.

7. The operating fluid container according to claim 5 , wherein:
each dome of the domes is realized in each case as inversions of a wall of the container body.

8. The operating fluid container according to claim 5 , wherein:
each dome of the domes is integrally moulded with a wall of the container body.

9. The operating fluid container according to claim 1 , wherein:
at least one of at least one cable duct and at least one line duct is provided in at least one surge wall element.

10. The operating fluid container according to claim 1 , wherein:
a container wall is provided with reinforcement structures such as ribs, honeycombs or the like at least in sections.

11. The operating fluid container according to claim 1 , wherein:
at least one flexible mat, which extends parallel to the joining plane of the container, is arranged inside the free container volume as a surge mat.

12. The operating fluid container according to claim 11 , wherein:
each shell has at least one dome which extends into the free container volume; and
the surge mat is secured by the domes and is penetrated by the domes such that the surge mat is liftable in relation to the domes as a result of the fluid dynamics.

13. The operating fluid container according to claim 1 , wherein:
the shells are welded together by means of a circumferential flange, wherein the flange is realized as an undercut collecting edge.

14. The operating fluid container according to claim 1 , wherein:
the at least one fluid flow opening which extends in the joining plane of the at least two shells comprises a plurality of fluid flow openings which extend in the joining plane of the at least two shells.

15. The operating fluid container according to claim 14 , wherein:
each fluid flow opening of the plurality of fluid flow openings which extend in the joining plane of the at least two shells is created between two of the weld points of the plurality of weld points.

16. The operating fluid container according to claim 1 , wherein:
the at least two shells comprise at least a first shell and a second shell joined in the joining plane;
the integrally moulded surge wall element of the first shell is a straight wall;
the integrally moulded surge wall element of the second shell is a curved wall; and
the straight wall of the first shell and the curved wall of the second shell are welded to each other approximately in the joining plane of the first and second shells in the punctiform manner forming the plurality of weld points.

17. The operating fluid container according to claim 16 , wherein:
the at least one fluid flow opening which extends in the joining plane of the first and second shells comprises a plurality of fluid flow openings which extend in the joining plane of the first and second shells.

18. The operating fluid container according to claim 17 , wherein:
each fluid flow opening of the plurality of fluid flow openings which extend in the joining plane of the first and second shells is created between two of the weld points of the plurality of weld points.

Assignees

• Kautex Textron Gmbh & Co Kg

Inventors

• Kopiec Christian

Classifications

• B60K2015/0775

  for reducing movement or slash noise of fuel · CPC title

• B60K2015/0344

  comprising baffles · CPC title

• B60K15/03

  Fuel tanks · CPC title

• B60K15/03177 Primary

  made of non-metallic material, e.g. plastics, or of a combination of non-metallic and metallic material (B60K15/03006 takes precedence) · CPC title

• B60K15/077

  with means modifying or controlling distribution or motion of fuel, e.g. to prevent noise, surge, splash or fuel starvation · CPC title