Method for the manufacture of a workpiece with defined surface

Patent metadata

Field	Value
Publication number	US-9278385-B2
Application number	US-201113187024-A
Country	US
Kind code	B2
Filing date	Jul 20, 2011
Priority date	Jul 23, 2010
Publication date	Mar 8, 2016
Grant date	Mar 8, 2016

Abstract

A method for manufacturing a workpiece 1, 2 uses a forming tool 4, 5 having a cavity 3. An embossing element 6 profiled on at least one surface is arranged on at least one surface of the forming tool 4, 5 for producing a surface structure, and with the profile of the embossing tool 6 is imparted to the surface of the workpiece 1, 2 during a forming process.

First claim

What is claimed is:

1. A method for manufacturing a workpiece, comprising:
providing a forming tool having a first tool portion and a second tool portion, the first tool portion including a rigid first forming surface having a three dimensional shape over a majority of the first forming surface, the first forming surface also including a cavity, the second tool portion having a rigid second forming surface having a three dimensional shape over a majority of the second forming surface corresponding to the a three dimensional shape of the first forming surface;
providing a workpiece between the first forming surface and the second forming surface;
providing a separate embossing element between the workpiece and at least one chosen from the first forming surface and the second forming surface, the embossing element including a surface profile on at least one surface for producing an embossed surface structure;
forming the workpiece to a shape corresponding to the three dimensional shapes of the first forming surface and the second forming surface;
embossing the surface profile of the embossing element onto a surface of the workpiece during forming of the workpiece;
providing the surface profile in a wire mesh form;
providing the wire mesh form with at least one of a wire thickness between 0.1 and 1.0 mm and a mesh width ranging from 0.1 to 3 mm;
providing that the workpiece is a part of a hybrid component composed of a plurality of elements including the workpiece and a supporting structure;
bonding the workpiece to the supporting structure by applying an adhesive between the embossed surface of the workpiece and the supporting structure and ensuring that the adhesive anchors to the embossed surface of the workpiece.

2. The method of claim 1 , and further comprising connecting the embossing element to one of the first tool portion or the second tool portion.

3. The method of claim 1 , and further comprising loosely inserting the embossing element between the workece and one of the first tool portion or the second tool portion.

4. The method of claim 3 , and further comprising providing that the embossing element is made of a high temperature resistant material.

5. The method of claim 4 , and further comprising providing that the embossing element is made of high temperature resistant nickel base material.

6. The method of claim 5 , and further comprising providing that the workpiece is part of a blade of a turbine.

7. The method of claim 6 , and further comprising providing that the workpiece is part of a hybrid component composed of several elements.

8. The method of claim 2 , and further comprising providing that the embossing element is made of a high temperature resistant material.

9. The method of claim 8 , and further comprising providing that the embossing element is made of high temperature resistant nickel base material.

10. The method of claim 1 , and further comprising providing that the workpiece is part of a blade of a turbine.

11. The method of claim 10 , and further comprising providing that the workpiece is part of a hybrid component composed of several elements.

12. The method of claim 1 , and further comprising providing that the embossing element is made of a high temperature resistant material.

13. The method of claim 12 , and further comprising providing that the embossing element is made of high temperature resistant nickel base material.

Assignees

• Schreiber Karl
• Beck Werner
• Rolls Royce Deutschland
• Formtech Gmbh

Inventors

• Schreiber Karl
• Beck Werner

Classifications

• B21D37/20

  Making tools by operations not covered by a single other subclass · CPC title

• B21D22/02 Primary

  Stamping using rigid devices or tools · CPC title

• F05D2230/00

  Manufacture · CPC title

• B21D31/00

  Other methods for working sheet metal, metal tubes, metal profiles (deforming one surface of tubes helically by rolling B21H3/00; upsetting B21J5/08; working metal by removing material therefrom B23; embossing B44B) · CPC title

• F01D5/147

  Construction, i.e. structural features, e.g. of weight-saving hollow blades (F01D5/148, F01D5/16 and F01D5/20 take precedence; blade shape F01D5/141; blades with cooling or heating channels or cavities F01D5/18; heating, heat-insulating or cooling means on blades F01D5/18) · CPC title