Monolithic LED chip in an integrated control module with active circuitry

Patent metadata

Field	Value
Publication number	US-9277618-B2
Application number	US-201414318383-A
Country	US
Kind code	B2
Filing date	Jun 27, 2014
Priority date	Jun 27, 2014
Publication date	Mar 1, 2016
Grant date	Mar 1, 2016

Abstract

A lighting device includes a monolithic LED chip flip-chip mounted onto an interconnect structure. The monolithic chip includes LED junctions formed from a single LED junction. An active electronic component is also mounted onto the interconnect structure at a distance from the monolithic chip that is less than five times the maximum dimension of the monolithic chip. The active electronic component controls LED drive currents independently supplied to the LED junctions. Different types of phosphor are disposed laterally above the various LED junctions. A color sensor measures the light emitted from the lighting device when drive currents are supplied to first and second LED junctions. The active electronic component then supplies more drive current to the first LED junction than to the second LED junction in response to the color sensor measuring the light emitted when the prior LED drive currents are supplied to the first and second LED junctions.

First claim

What is claimed is:

1. A device comprising:
a monolithic LED chip including a first LED junction and a second LED junction, wherein the first LED junction and the second LED junction are formed from a single LED junction; and
an active electronic component that controls an LED drive current supplied to the first LED junction, wherein the monolithic chip has a maximum dimension, wherein the active electronic component is mounted onto an interconnect structure onto which the monolithic LED chip is mounted at a distance from the monolithic chip that is less than five times the maximum dimension, wherein the LED drive current supplied to the first LED junction is sufficient to illuminate the first LED junction, and wherein the active electronic component supplies the second LED junction with a constant current and determines a voltage across the second LED junction.

2. The device of claim 1 , wherein a front side of the monolithic LED chip is mounted onto the interconnect structure, wherein a back side of the monolithic LED chip is disposed opposite the front side, wherein the back side is covered by a layer of silicone in which phosphor particles are suspended, wherein a first type of phosphor particles is disposed laterally above the first LED junction, and wherein a second type of phosphor particles is disposed laterally above the second LED junction.

3. The device of claim 1 , wherein the interconnect structure has an upper surface and a lower surface, wherein the monolithic LED chip is flip-chip mounted onto the upper surface, wherein a metallic via passes through the interconnect structure from the upper surface to the lower surface, wherein the metallic via is disposed laterally beneath the monolithic LED chip, and wherein no electric current flows through the metallic via.

4. The device of claim 1 , further comprising:
a first type of phosphor particles disposed laterally above the first LED junction;
a second type of phosphor particles disposed laterally above the second LED junction, wherein the first type of phosphor particles and the second type of phosphor particles are suspended in a layer of silicone that covers the monolithic LED chip; and
a color sensor that measures light emitted when the LED drive current is supplied to the first LED junction.

5. The device of claim 4 , wherein the active electronic component supplies more LED drive current to the first LED junction than to the second LED junction in response to the color sensor measuring the light emitted when the LED drive current is supplied to the first LED junction.

6. The device of claim 1 , wherein no metallic via passes through the interconnect structure from the upper surface to the lower surface laterally outside the monolithic LED chip.

7. The device of claim 1 , further comprising:
a molded encapsulant that forms an upper surface of the device, wherein the molded encapsulant contacts and covers the active electronic component.

8. The device of claim 1 , wherein the active electronic component is a microcontroller.

9. The device of claim 1 , wherein the active electronic component is a part of a radio frequency transmitter.

10. A device comprising:
a monolithic LED chip including a first LED junction and a second LED junction, wherein the first LED junction and the second LED junction are formed from a single LED junction;
an interconnect structure, wherein the monolithic LED chip is flip-chip mounted onto the interconnect structure, and wherein no LED junction of the monolithic LED chip is coupled to any other LED junction using a wire bond; and
an active electronic component that controls an LED drive current supplied to the first LED junction, wherein the monolithic chip has a maximum dimension, wherein the active electronic component is mounted onto the interconnect structure at a distance from the monolithic chip that is less than five times the maximum dimension, wherein the LED drive current supplied to the first LED junction is sufficient to illuminate the first LED junction, and wherein the active electronic component supplies the second LED junction with a constant current and determines a voltage across the second LED junction.

11. The device of claim 10 , wherein the active electronic component determines a temperature of the second LED junction based on the voltage across the second LED junction.

12. The device of claim 10 , wherein the LED drive current has a maximum magnitude, and wherein the constant current has a maximum magnitude that never exceeds the maximum magnitude of the LED drive current.

13. A method comprising:
illuminating a first LED junction by supplying an LED drive current to the first LED junction; and
determining a temperature of a second LED junction by determining a voltage across the second LED junction, wherein each of the first LED junction and the second LED junction has a gallium nitride (GaN) layer, and wherein both the first LED junction and the second LED junction are formed from a single LED junction and are part of a monolithic LED chip.

14. The method of claim 13 , further comprising:
supplying the second LED junction with a constant current whose maximum magnitude never exceeds ten milliamps.

15. The method of claim 13 , wherein the second LED junction has a band gap that exceeds two electron volts.

16. A method comprising:
illuminating a first LED junction by supplying an LED drive current to the first LED junction; and
determining a temperature of a second LED junction by determining a voltage across the second LED junction, wherein each of the first LED junction and the second LED junction has a gallium nitride (GaN) layer, wherein both the first LED junction and the second LED junction are formed from a single LED junction and are part of a monolithic LED chip, wherein the monolithic LED chip is flip-chip mounted onto an upper surface of an interconnect structure, wherein a metallic via passes through the interconnect structure from the upper surface to a lower surface, wherein the metallic via is disposed laterally beneath the monolithic LED chip, and wherein no electric current flows through the metallic via.

17. The method of claim 13 , further comprising:
illuminating a third LED junction by supplying a second LED drive current to the third LED junction, wherein the second LED drive current is supplied independently of the LED drive current that is supplied to the first LED junction.

Assignees

• Bridgelux Inc

Inventors

• Odnoblyudov Vladimir
• Del Castillo Jesus

Classifications

• H10W90/00

  Package configurations · CPC title

• H05B45/46

  having LEDs disposed in parallel lines · CPC title

• H05B45/22

  using optical feedback · CPC title

• H05B45/48

  having LEDs organised in strings and incorporating parallel shunting devices · CPC title

• H05B45/395

  Linear regulators · CPC title