Method and system for vacuum generation

Patent metadata

Field	Value
Publication number	US-9273651-B2
Application number	US-201314080358-A
Country	US
Kind code	B2
Filing date	Nov 14, 2013
Priority date	Nov 14, 2013
Publication date	Mar 1, 2016
Grant date	Mar 1, 2016

Abstract

Methods and systems are provided for reducing the generation and transmission of objectionable noise from an aspirator to a vehicle cabin during vacuum production. During selected conditions, motive flow through an intake aspirator may cause a hissing noise to be produced at the aspirator, and transmitted through an open check valve in a bypass path between the aspirator and a vacuum reservoir, into a vehicle cabin. During these conditions, an aspirator shut-off valve is closed to reduce motive flow through the aspirator, thereby reducing the hissing noise.

First claim

The invention claimed is:

1. An engine method, comprising:
with a controller, indicating that a check valve arranged in a passage coupling a vacuum reservoir with an intake manifold is open when an intake manifold vacuum level exceeds a vacuum reservoir vacuum level by more than a threshold amount; and
responsive to the indication, closing an actively-controlled valve arranged upstream of a motive inlet of an aspirator, a mixed flow outlet of the aspirator coupled with the passage between the check valve and the intake manifold.

2. The method of claim 1 , wherein the actively-controlled valve is a solenoid-controlled two port valve, and wherein the check valve is a mechanical valve enforcing uni-directional flow.

3. The method of claim 2 , wherein a throat of the aspirator is coupled to the vacuum reservoir, and wherein the vacuum reservoir is coupled to a vacuum consumption device.

4. The method of claim 3 , wherein the vacuum consumption device is one or more of a brake booster, a wastegate actuator, a charge motion control valve, and a fuel system canister.

5. The method of claim 4 , further comprising, with the controller, indicating that the check valve arranged in the passage coupling the vacuum reservoir with the intake manifold is open when a rate of vacuum generation at the vacuum reservoir is higher than a threshold, the threshold based on a rate of vacuum generation at the aspirator.

6. The method of claim 1 , wherein closing the actively-controlled valve includes fully closing the actively-controlled valve.

7. An engine method, comprising:
with a controller, indicating whether a check valve arranged in a passage coupling a vacuum reservoir with an intake manifold is open or closed based on a difference between an intake manifold vacuum level and a vacuum reservoir vacuum level;
in response to a vacuum demand, opening an actively-controlled valve coupled upstream of a motive inlet of an intake aspirator if the check valve is closed, a mixed flow outlet of the aspirator coupled with the passage between the check valve and the intake manifold; and
in response to the vacuum demand, if the check valve is open, delaying opening of the actively-controlled valve until the controller indicates that the check valve is closed.

8. The method of claim 7 , wherein opening the actively-controlled valve when the check valve is closed includes drawing vacuum from a throat of the intake aspirator into the vacuum reservoir, and wherein delaying opening of the actively-controlled valve includes drawing vacuum from the intake manifold into the vacuum reservoir when the check valve is open, and drawing vacuum from the throat of the intake aspirator into the vacuum reservoir when the check valve is closed.

9. The method of claim 8 , wherein the vacuum reservoir is coupled to a vacuum consumption device, the vacuum consumption device including a brake booster.

10. The method of claim 8 , further comprising, responsive to an indication by the controller that the check valve is closed, adjusting an intake throttle based on airflow from the aspirator into the intake manifold, downstream of the intake throttle, and responsive to an indication by the controller that the check valve is open, adjusting the intake throttle based on airflow from the vacuum reservoir into the intake manifold while the check valve is open, and further based on airflow from the aspirator into the intake manifold when the actively-controlled valve is open.

11. The method of claim 7 , wherein indicating whether the check valve is open or closed includes indicating that the check valve is closed when the intake manifold vacuum level exceeds the vacuum reservoir vacuum level by less than a threshold amount.

12. The method of claim 7 , wherein the indication regarding the closing of the check valve is based on a rate of vacuum generation at the vacuum reservoir.

13. The method of claim 12 , wherein indicating whether the check valve is open or closed includes indicating that the check valve is closed when the rate of vacuum generation at the vacuum reservoir is lower than a threshold while the actively-controlled valve is closed.

14. An engine system, comprising:
an engine including an intake manifold;
an intake compressor;
an intake throttle;
a bypass intake passage configured to divert intake air from upstream of the compressor to downstream of the throttle via an aspirator;
a first solenoid-controlled valve coupled in the bypass intake passage, upstream of a motive inlet of the aspirator;
a brake booster vacuum reservoir coupled to a throat of the aspirator via a first check valve, the brake booster vacuum reservoir further coupled to the bypass intake passage downstream of a mixed flow outlet of the aspirator via a second check valve; and
a controller with computer-readable instructions stored in non-transitory memory for:
in response to a brake booster vacuum demand,
indicating whether the second check valve is open or closed based on a difference between an estimated intake manifold pressure and an estimated brake booster vacuum reservoir pressure;
in response to an indication that the second check valve is open, maintaining the first solenoid-controlled valve closed while drawing fluid from the brake booster vacuum reservoir into the intake manifold via the second check valve; and
in response to an indication that the second check valve is closed, opening the first solenoid-controlled valve to flow air through the aspirator while drawing fluid from the brake booster vacuum reservoir into the throat of the aspirator via the first check valve.

15. The system of claim 14 , further comprising a pressure sensor coupled to the intake manifold for estimating the intake manifold pressure, and a pressure sensor coupled to the brake booster vacuum reservoir for estimating the brake booster vacuum reservoir pressure.

16. The system of claim 14 , further comprising a pressure sensor coupled to the brake booster vacuum reservoir for estimating the brake booster vacuum reservoir pressure, wherein the closing of the second check valve is inferred based on a rate of decrease in the estimated brake booster vacuum reservoir pressure while the first solenoid-controlled valve is maintained closed.

17. The system of claim 14 , wherein the controller includes further instructions for decreasing an opening of the intake throttle based on the fluids drawn into the intake manifold from the brake booster vacuum reservoir via the second check valve while the first solenoid-controlled valve is maintained closed.

18. The system of claim 17 , wherein the controller includes further instructions for decreasing the opening of the intake throttle based on fluids drawn into the throat of the aspirator from the brake booster vacuum reservoir while the first solenoid-controlled valve is open.

Assignees

• Ford Global Tech Llc

Inventors

• Pursifull Ross Dykstra
• Chahal Harbind S
• Ferguson Russ William

Classifications

• F02D2009/024

  Increasing intake vacuum · CPC title

• B60T13/52

  indirect, i.e. vacuum booster units · CPC title

• B60T13/57 Primary

  characterised by constructional features of control valves · CPC title

• F02M35/10229 Primary

  the intake system acting as a vacuum or overpressure source for auxiliary devices, e.g. brake systems; Vacuum chambers (air storage chamber F02B21/00) · CPC title

• F02M35/12

  Intake silencers {; Sound modulation, transmission or amplification (intake silencers also used as exhaust silencer F01N13/007; filters for compressors F04B39/16)} · CPC title