Synthesis of platinum-alloy nanoparticles and supported catalysts including the same

Patent metadata

Field	Value
Publication number	US-9272334-B2
Application number	US-201213653688-A
Country	US
Kind code	B2
Filing date	Oct 17, 2012
Priority date	Apr 12, 2011
Publication date	Mar 1, 2016
Grant date	Mar 1, 2016

Abstract

Methods of synthesizing platinum-nickel-alloy nanoparticles and supported catalysts comprising the nanoparticles are provided. The methods may comprise forming a reaction mixture in a reaction vessel; heating the reaction mixture sealed in the reaction vessel to a reaction temperature; maintaining the temperature of the reaction vessel for a period of time; cooling the reaction vessel; and removing platinum-alloy nanoparticles from the reaction vessel. The reaction mixture may comprise a platinum precursor, a nickel precursor, a formamide reducing solvent, and optionally a cobalt precursor. In some embodiments the reaction temperature is at or below the boiling point of the formamide reducing solvent, such as from about 120° C. to about 150° C., for example. The platinum-alloy nanoparticles provide favorable electrocatalytic activity when supported on a catalyst support material.

First claim

What is claimed is:

1. A method of synthesizing platinum-nickel-alloy nanoparticles, the method comprising:
forming a reaction mixture in a reaction vessel, wherein the reaction mixture does not include a capping agent, the reaction mixture comprising:
(a) a platinum precursor;
(b) a nickel precursor; and
(c) a formamide reducing solvent;

heating the reaction mixture in the reaction vessel to a reaction temperature of at least 120° C.;
maintaining the temperature of the reaction vessel for at least 1 hour;
cooling the reaction vessel; and
removing platinum-nickel alloy nanoparticles from the reaction vessel.

2. The method of claim 1 , wherein the reaction temperature is from 120° C. to the boiling point of the formamide reducing solvent.

3. The method of claim 2 , wherein the molar ratio of platinum to nickel in the reaction mixture is from about 0.5:1 to about 3:1.

4. The method of claim 2 , wherein the molar ratio of platinum to nickel in the reaction mixture is about 1:1.

5. The method of claim 4 , wherein the reaction temperature is from about 130° C. to 150° C.

6. The method of claim 1 , further comprising stirring the reaction mixture in the reaction vessel while the reaction mixture is heated and while the reaction temperature is maintained.

7. The method of claim 1 , further comprising sealing the reaction vessel before heating the reaction mixture.

8. The method of claim 1 , wherein the reaction vessel is left unsealed during the heating of the reaction mixture and the maintaining of the temperature of the vessel.

9. The method of claim 1 , wherein the temperature is maintained for at least 6 hours.

10. The method of claim 1 , wherein the formamide reducing solvent is selected from alkyl-substituted formamides having the formula R 1 R 2 N—C(═O)H, where R 1 and R 2 are independently selected from hydrogen and a C 1 -C 6 hydrocarbyl.

11. The method of claim 1 , wherein the formamide reducing solvent is selected from the group consisting of formamide, N-methylformamide, N-ethylformamide, N,N-dimethylformamide and N,N-diethylformamide.

12. The method of claim 1 , wherein the formamide reducing solvent is N,N-dimethylformamide.

13. The method of claim 1 , wherein the platinum precursor is platinum(II) acetylacetonate and the nickel precursor is nickel(II) acetylacetonate.

14. The method of claim 1 , wherein the reaction mixture further comprises a cobalt precursor, and the molar ratio of platinum to the sum of nickel and cobalt in the reaction mixture is about 1:1.

15. The method of claim 14 , wherein the cobalt precursor is selected from the group consisting of cobalt(II) acetylacetonate, cobalt(III) acetylacetonate, and mixtures thereof.

16. A method of synthesizing platinum-nickel-alloy nanoparticles, the method comprising:
forming a reaction mixture in a reaction vessel, wherein the reaction mixture does not include a capping agent, the reaction mixture comprising:
(a) platinum(II) acetylacetonate;
(b) nickel(II) acetylacetonate; and
(c) N,N-dimethylformamide,
wherein the molar ratio of platinum to nickel in the reaction mixture is about 1:1;

heating the reaction mixture in the reaction vessel to a reaction temperature of from about 130° C. to about 145° C.;
maintaining the temperature of the reaction vessel for from about 6 hours to about 24 hours;
stirring the reaction vessel while maintaining the temperature;
cooling the reaction vessel; and
removing platinum-nickel-alloy nanoparticles from the reaction vessel.

17. The method of claim 16 , wherein the reaction vessel is a glass vial or a polytetrafluoroethylene vessel.

18. The method of claim 17 , further comprising sealing the reaction vessel before heating the reaction mixture.

19. The method of claim 16 , wherein the platinum-nickel alloy nanoparticles exhibit a platinum mass activity greater than 0.70 mA/μ Pt at 0.90 V.

20. A supported catalyst comprising:
platinum-nickel-alloy nanoparticles prepared according to the method of claim 2 , wherein:
the platinum-nickel-alloy nanoparticles comprise a molar ratio of platinum to nickel of about 3:1,
the platinum-nickel-alloy nanoparticles comprise cuboctahedral nanoparticles, and
the platinum-nickel-alloy nanoparticles have a mean particle size of from about 3 nm to about 15 nm; and

a catalyst support having the platinum-nickel-alloy nanoparticles dispersed on outer surfaces of the catalyst support.

Assignees

• Gm Global Tech Operations Inc

Inventors

• Carpenter Michael K

Classifications

• B22F1/054

  Nanosized particles · CPC title

• B82Y40/00

  Manufacture or treatment of nanostructures · CPC title

• H01M4/925

  supported on carriers, e.g. powder carriers · CPC title

• B22F9/24 Primary

  starting from liquid metal compounds, e.g. solutions · CPC title

• H01M4/921

  Alloys or mixtures with metallic elements · CPC title