Optical compensation layer, optical compensation film, and processes for producing these

Patent metadata

Field	Value
Publication number	US-9268076-B2
Application number	US-59631808-A
Country	US
Kind code	B2
Filing date	Apr 17, 2008
Priority date	Apr 18, 2007
Publication date	Feb 23, 2016
Grant date	Feb 23, 2016

Abstract

Optical compensation layers are provided which have an optically compensating function imparted thereto upon coating fluid application or upon coating fluid application and subsequent uniaxial stretching and which have a small wavelength dependence of retardation.
The invention provides: an optical compensation layer wherein the compensation layer is a coating layer comprising a maleimide resin and wherein when two arbitrary axes perpendicular to each other in the plane of the coating layer are referred to as x-axis and y-axis, respectively, and the out-of-plane direction is referred to as z-axis, then the coating layer satisfies the three-dimensional refractive-index relationship nx≈ny>nz, wherein nx is the refractive index in the x-axis direction, ny is the refractive index in the y-axis direction, and nz is the refractive index in the z-axis direction; an optical compensation film which comprises a coating layer (A) comprising a maleimide resin and a stretched-film layer (B); and an optical compensation layer, which is an optical compensation layer obtained by uniaxially stretching a coating layer comprising a maleimide resin, wherein when the direction of stretching axis in the coating layer is referred to as x-axis, the direction perpendicular to the stretching direction is referred to as y-axis, and the out-of-plane direction is referred to as z-axis, then the optical compensation layer satisfies the three-dimensional refractive-index relationship nx4>ny4>nz4,
wherein nx4 is the refractive index in the x-axis direction, ny4 is the refractive index in the y-axis direction, and nz4 is the refractive index in the z-axis direction.

(wherein R 1 represents a linear alkyl group, a branched alkyl group, or a cycloalkyl group, having 1-18 carbon atoms, a halogen group, an ether group, an ester group, or an amide group).

First claim

The invention claimed is:

1. An optical compensation layer wherein the compensation layer is a coating layer comprising an unstretched film consisting of at least one N-substituted maleimide polymer resin, wherein the at least one N-substituted maleimide polymer resin consists of one or more residue units selected from the group consisting of an N-n-butylmaleimide residue unit, an N-isobutylmaleimide residue unit, an N-s-butylmaleimide residue unit, an N-t-butylmaleimide residue unit, an N-hexylmaleimide residue unit, and an N-octylmaleimide residue unit, and
wherein when two arbitrary axes perpendicular to each other in the plane of the coating layer are referred to as x-axis and y-axis, respectively, and the out-of-plane direction is referred to as z-axis, then the coating layer satisfies the three-dimensional refractive-index relationship nx≈ny>nz,
wherein nx is the refractive index in the x-axis direction, ny is the refractive index in the y-axis direction, and nz is the refractive index in the z-axis direction.

2. The optical compensation layer according to claim 1 , wherein the layer has an out-of-plane retardation (Rth) in the range of 30-2,000 nm, wherein the out-of-plane retardation is represented by the following expression (2) when examined with a light having a measuring wavelength of 589 nm:
Rth =(( nx+ny )/2− nz )* d   (2)

wherein d represents the thickness (nm) of the optical compensation layer.

3. The optical compensation layer according to claim 1 , which has a wavelength dependence of retardation (R450/R589) of 1.1 or lower, wherein the wavelength dependence of retardation is represented by the ratio of the retardation (R450) of the coating layer inclined at 40 degrees and examined with a light having a measuring wavelength of 450 nm to the retardation (R589) of the coating layer inclined at 40 degrees and examined with a light having a measuring wavelength of 589 nm.

4. The optical compensation layer according to claim 1 , which is an optical compensation layer for liquid-crystal display elements.

5. An optical compensation film which is a layered product comprising the optical compensation layer according to claim 1 and a film made of a cellulosic resin.

6. The optical compensation film according to claim 5 , which is an optical compensation film for liquid-crystal elements.

7. A process for producing the optical compensation layer according to claim 1 , which comprises applying a solution comprising the at least one N-substituted maleimide polymer resin to a substrate and drying the solution applied.

8. An optical compensation film which comprises:
a coating layer (A) comprising an unstretched film consisting of at least one N-substituted maleimide polymer resin, wherein the at least one N-substituted maleimide polymer resin consists of one or more residue units selected from the group consisting of an N-n-butylmaleimide residue unit, an N-isobutylmaleimide residue unit, an N-s-butylmaleimide residue unit, an N-t-butylmaleimide residue unit, an N-hexylmaleimide residue unit, and an N-octylmaleimide residue unit, and
a stretched-film layer (B).

9. The optical compensation film according to claim 8 , wherein the layer (A) comprises a coating layer wherein when two arbitrary axes perpendicular to each other in the plane of the coating layer are referred to as x1-axis and y1-axis, respectively, and the out-of-plane direction is referred to as z1-axis, then the coating layer satisfies the three-dimensional refractive-index relationship nx1≈ny1>nz1,
wherein nx1 is the refractive index in the x1-axis direction, ny1 is the refractive index in the y1-axis direction, and nz1 is the refractive index in the z1-axis direction.

10. The optical compensation film according to claim 8 , wherein the layer (A) comprises a coating layer which has an out-of-plane retardation (Rth1) in the range of 30-2,000 nm, wherein the out-of-plane retardation is represented by the following expression (3) when examined with a light having a measuring wavelength of 589 nm:
Rth 1=(( nx 1+ ny 1)/2− nz 1)* d 1  (3)

wherein d1 represents the thickness (nm) of the coating layer (A).

11. The optical compensation film according to claim 8 , wherein the layer (A) comprises a coating layer having a wavelength dependence of retardation (R450/R589) of 1.1 or lower, wherein the wavelength dependence of retardation is represented by the ratio of the retardation (R450) of the coating layer inclined at 40 degrees and examined with a light having a measuring wavelength of 450 nm to the retardation (R589) of the coating layer inclined at 40 degrees and examined with a light having a measuring wavelength of 589 nm.

12. The optical compensation film according to claim 8 , wherein the layer (B) comprises a stretched-film layer wherein when the direction of stretching in the plane of the stretched film is referred to as x2-axis, the in-plane direction perpendicular to the direction of stretching is referred to as y2-axis, and the out-of-plane (thickness) direction for the film is referred to as z2-axis, then the film satisfies the three-dimensional refractive-index relationship nx2>ny2>nz2,
wherein nx2 is the refractive index in the x2-axis direction, ny2 is the refractive index in the y2-axis direction, and nz2 is the refractive index in the z2-axis direction,
wherein the stretched-film layer (B) having an in-plane retardation (Re) of 20 nm or more, wherein the in-plane retardation is represented by the following expression (4) when examined with a light having a measuring wavelength of 589 nm:
Re =( nx 2− ny 2)* d 2  (4)

wherein d2 represents the thickness (nm) of the stretched-film layer (B).

13. The optical compensation film according to claim 8 , wherein the layer (B) comprises a stretched-film layer comprising at least one resin selected from the group consisting of a polycarbonate resin, a polyethersulfone resin, a cyclic polyolefin resin, and a cellulosic resin.

14. The optical compensation film according to claim 8 , wherein when the direction of the in-plane slow axis in the optical compensation film is referred to as x3-axis, the in-plane direction perpendicular to the x3-axis is referred to as y3-axis, and the out-of-plane (thickness) direction for the film is referred to as z3-axis and the film has an orientation parameter (Nz) when examined with a light having a measuring wavelength of 589 nm of 1.1 or larger, wherein the orientation parameter is represented by the following expression (5), wherein nx3 is the average refractive index in the x3-axis direction, ny3 is the average refractive index in the y3-axis direction, and nz3 is the average refractive index in the z3-axis direction:
Nz =( nx 3− nz 3)/( nx 3− ny 3).  (5)

15. The optical compensation film according to claim 8 , which is an optical compensation film for liquid-crystal display elements.

16. A process for producing the optical compensation film according to claim 8 , which comprises applying a solution comprising the at least one N-substituted maleimide polymer resin to a stretched-film layer (B) and drying the solution applied to be a coating layer (A).

Assignees

• Doi Toru
• Toyomasu Shinsuke
• Ozaki Sou
• Shimosato Shinji
• Tosoh Corp

Inventors

• Doi Toru
• Toyomasu Shinsuke
• Ozaki Sou
• Shimosato Shinji

Classifications

• C08L33/00

  Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers · CPC title

• G02F1/133634

  the refractive index Nz perpendicular to the element surface being different from in-plane refractive indices Nx and Ny, e.g. biaxial or with normal optical axis · CPC title

• G02B1/04

  made of organic materials, e.g. plastics (G02B1/08 takes precedence) · CPC title

• B32B2457/202

  LCD, i.e. liquid crystal displays · CPC title

• G02B5/3083 Primary

  Birefringent or phase retarding elements (G02B5/3008, G02B5/3016 take precedence; systems for polarisation control G02B27/286; manufacturing phase modulating patterns by lithographic processes G03F7/001) · CPC title