Hydrocarbon recovery system using RF energy to heat steam within an injector and associated methods

Patent metadata

Field	Value
Publication number	US-9267358-B2
Application number	US-201313940551-A
Country	US
Kind code	B2
Filing date	Jul 12, 2013
Priority date	Jul 12, 2013
Publication date	Feb 23, 2016
Grant date	Feb 23, 2016

Abstract

A hydrocarbon resource recovery system is provided for a subterranean formation having an injector wellbore and a producer wellbore therein. The hydrocarbon resource recovery system includes a tubular producer positioned in the producer wellbore and a tubular injector positioned in the injector wellbore. A steam source is coupled to a proximal end of the tubular injector, and a radio frequency (RF) energy source is coupled to the proximal end of tubular injector. The tubular injector has spaced apart steam injector slots sized to allow steam to pass into the subterranean formation, while containing RF energy within the tubular injector to heat the steam.

First claim

That which is claimed is:

1. A hydrocarbon resource recovery system for a subterranean formation having an injector wellbore and a producer wellbore therein, the hydrocarbon resource recovery system comprising:
a tubular producer positioned in the producer wellbore;
a tubular injector positioned in the injector wellbore;
a steam source coupled to a proximal end of said tubular injector; and
a radio frequency (RF) energy source coupled to the proximal end of said tubular injector, said RF energy source comprising first and second magnetrons;
a coupling arrangement between said first and second magnetrons and the proximal end of said tubular injector;
said tubular injector having a plurality of spaced apart steam injector slots sized to allow steam to pass into the subterranean formation, while containing RF energy within said tubular injector to heat the steam.

2. The hydrocarbon resource recovery system according to claim 1 wherein said RF energy source is configured to generate circularly polarized RF energy.

3. The hydrocarbon resource recovery system according to claim 1 wherein the proximal end of said tubular injector is circular; and wherein said coupling arrangement comprises:
a circular-to-rectangular transition having a circular opening coupled to the circular proximal end of said tubular injector, and a rectangular opening;
a rectangular waveguide having a distal end coupled to the rectangular opening of said circular-to-rectangular transition, and a proximal end coupled to said first magnetron;
a first hybrid coupler between said steam source and said rectangular waveguide adjacent the distal end thereof; and
a second hybrid coupler between said second magnetron and said rectangular waveguide adjacent the proximal end thereof.

4. The hydrocarbon resource recovery system according to claim 3 wherein said coupling arrangement further comprises a pressure bulkhead within said rectangular waveguide between said first and second hybrid couplers.

5. The hydrocarbon resource recovery system according to claim 1 wherein said RF energy source has an operating frequency within a range of 400 MHz to 24 GHz.

6. The hydrocarbon resource recovery system according to claim 1 wherein said RF energy source is configured to generate waste heat coupled to said steam source.

7. A hydrocarbon resource recovery system for a subterranean formation having an injector wellbore therein, the hydrocarbon resource recovery system comprising:
a tubular injector positioned in the injector wellbore;
a steam source coupled to a proximal end of said tubular injector; and
a radio frequency (RF) energy source coupled to the proximal end of tubular injector and configured to generate circularly polarized RF energy within said tubular injector, said RF energy source comprising first and second magnetrons;
a coupling arrangement between said first and second magnetrons and the proximal end of said tubular injector;
said tubular injector having a plurality of spaced apart steam injector slots sized to allow steam to pass into the subterranean formation, while containing RF energy within said tubular injector to heat the steam.

8. The hydrocarbon resource recovery system according to claim 7 wherein the proximal end of said tubular injector is circular; and wherein said coupling arrangement comprises:
a circular-to-rectangular transition having a circular opening coupled to the circular proximal end of said tubular injector, and a rectangular opening;
a rectangular waveguide having a distal end coupled to the rectangular opening of said circular-to-rectangular transition, and a proximal end coupled to said first magnetron;
a first hybrid coupler between said steam source and said rectangular waveguide adjacent the distal end thereof; and
a second hybrid coupler between said second magnetron and said rectangular waveguide adjacent the proximal end thereof.

9. The hydrocarbon resource recovery system according to claim 8 wherein said coupling arrangement further comprises a pressure bulkhead within said rectangular waveguide between said first and second hybrid couplers.

10. The hydrocarbon resource recovery system according to claim 7 wherein said RF energy source has an operating frequency within a range of 400 MHz to 24 GHz.

11. The hydrocarbon resource recovery system according to claim 7 wherein said RF energy source is configured to generate waste heat coupled to said steam source.

12. A method for hydrocarbon resource recovery in a subterranean formation having an injector wellbore and a producer wellbore therein, the method comprising:
positioning a tubular injector in the injector wellbore, the tubular injector having a plurality of spaced apart steam injector slots therein;
supplying steam into a proximal end of the tubular injector;
supplying radio frequency (RF) energy into the proximal end of tubular injector and with the plurality of spaced apart steam injector slots being sized to allow steam to pass into the subterranean formation, while containing RF energy within the tubular injector to heat the steam, and with supplying RF energy comprising positioning a coupling arrangement between first and second magnetrons and the proximal end of the tubular injector; and
producing hydrocarbon resources from the producer wellbore.

13. The method according to claim 12 wherein supplying RF energy comprises supplying circularly polarized RF energy.

14. The method according to claim 12 wherein the proximal end of the tubular injector is circular; and wherein the coupling arrangement comprises:
a circular-to-rectangular transition having a circular opening coupled to the circular proximal end of the tubular injector, and a rectangular opening;
a rectangular waveguide having a distal end coupled to the rectangular opening of the circular-to-rectangular transition, and a proximal end coupled to the first magnetron;
a first hybrid coupler between the steam source and the rectangular waveguide adjacent the distal end thereof; and
a second hybrid coupler between the second magnetron and the rectangular waveguide adjacent the proximal end thereof.

15. The method according to claim 14 wherein the coupling arrangement further comprises a pressure bulkhead within the rectangular waveguide between the first and second hybrid couplers.

16. The method according to claim 12 wherein supplying RF energy comprises supplying RF energy at an operating frequency within a range of 400 MHz to 24 GHz.

17. The method according to claim 12 wherein supplying RF energy comprises supplying RF energy and generating waste heat used for supplying steam.

18. The method according to claim 12 wherein the RF energy is supplied at a water vapor resonance frequency of 24 GHz.

Assignees

• Harris Corp

Inventors

• Parsche Francis Eugene

Classifications

• H05B2214/03

  Heating of hydrocarbons · CPC title

• E21B43/2401

  by means of electricity · CPC title

• E21B43/2408

  SAGD in combination with other methods · CPC title

• E21B36/00 Primary

  Heating, cooling or insulating arrangements for boreholes or wells, e.g. for use in permafrost zones · CPC title

• E21B43/2406

  Steam assisted gravity drainage [SAGD] · CPC title