Low profile, hands free actuation, power assist roll off dolly

Patent metadata

Field	Value
Publication number	US-9266676-B2
Application number	US-201313961566-A
Country	US
Kind code	B2
Filing date	Aug 7, 2013
Priority date	Aug 7, 2013
Publication date	Feb 23, 2016
Grant date	Feb 23, 2016

Abstract

A dolly and methods for transporting and discharging items. The dolly includes a frame and one or more power conveyer assemblies. The one or more power conveyer assemblies include a set of transfer rollers and a drive mechanism. The drive mechanism includes a drive motor, a continuous drive belt, a set of idler pulleys, a plurality of electrical actuation members, and a foot actuation pedal. Engagement of the foot actuation pedal can cause the drive motor to rotate the continuous drive belt around the set of idler pulleys and the plurality of electrical actuation members to move the continuous drive belt into an interference position with the set of transfer rollers. This can result in rotation of the set of transfer rollers and application of a discharge force to items set upon them.

First claim

What is claimed is:

1. A dolly for transporting and providing assisted discharge of one or more items, comprising:
a frame; and
one or more power conveyer assemblies, each power conveyer assembly comprising:
a first set of transfer rollers, each transfer roller configured to float substantially vertically within the frame;
a drive mechanism configured to engage the first set of transfer rollers, the drive mechanism comprising:
a drive motor;
a continuous drive belt in mechanical communication with the drive motor;
a plurality of drive arms;
a set of idler pulleys supported on respective drive arms and configured to support continuous rotation of the continuous drive belt, each idler pulley of the set of idler pulleys having an axle coaxially aligned with the drive arm on which the idler pulley is supported;
a plurality of electrical actuation members supporting the set of idler pulleys and configured to move the continuous drive belt into and out of an interference position with the first set of transfer rollers;
at least one actuation member adjustment mount configured to enable adjustment of a position of the plurality of electrical actuation members; and

a foot actuation pedal in electrical communication with the drive motor and the plurality of electrical actuation members;

wherein the foot actuation pedal is configured to actuate the drive motor and the electrical actuation members.

2. The dolly of claim 1 wherein each roller of the first set of transfer rollers is disposed within a pair of opposed substantially vertical slots.

3. The dolly of claim 1 wherein each of the plurality of electrical actuation members comprises a solenoid electromechanical device.

4. The dolly of claim 1 wherein the foot actuation pedal is configured to enable hands-free operation of the drive motor and the plurality of electrical actuation members and to electrically control the drive motor to drive rotational movement of the continuous drive belt.

5. The dolly of claim 1 further comprising an electric battery in electrical communication with the foot actuation pedal and configured to supply power to the drive motor and the plurality of electrical actuation members.

6. The dolly of claim 1 wherein actuation of the one or more power conveyer assemblies reduces a manual force required of a user to discharge an item from the dolly.

7. The dolly of claim 1 further comprising:
a manual conveyer assembly comprising a second set of transfer rollers, the manual conveyer assembly configured to support one or more expended items.

8. A method for discharging one or more items, comprising:
loading one or more items onto a first set of transfer rollers configured to float substantially vertically in a frame of a dolly;
engaging a foot actuation pedal on a drive mechanism of the dolly to initiate rotation of a continuous drive belt and to actuate a plurality of electrical actuation members that supports a set of idler pulleys, the plurality of electrical actuation members mounted on at least one actuation member adjustment mount configured to adjust a position of the plurality of electrical actuation members, the set of idler pulleys supporting rotation of the continuous drive belt, engaging of the foot actuation pedal thereby moving the continuous drive belt into an interference position with the first set of transfer rollers, causing the first set of transfer rollers to apply an assisting discharge force to the one or more items;
disengaging the foot actuation pedal to move the continuous drive belt out of an interference position with the first set of transfer rollers and to discontinue the application of assisting discharge force to the one or more items; and
applying a manual discharge force to direct the one or more items to a discharge destination.

9. The method of claim 8 wherein each roller of the first set of transfer rollers is disposed in substantially vertical slots in the frame.

10. The method of claim 8 wherein the foot actuation pedal is configured to enable hands-free operation of a drive motor and a plurality of electrical actuation members disposed in the drive mechanism and to electrically control the drive motor to rotate the continuous drive belt; and
wherein a plurality of electrical actuation members disposed in the drive mechanism of the dolly are configured to move the continuous drive belt into an interference position with the first set of transfer rollers.

11. The method of claim 10 wherein each of the plurality of electrical actuation members comprises a solenoid electromechanical device.

12. The method of claim 10 wherein the continuous drive belt is supported on a set of idler pulleys and engagement of the foot actuation pedal causes the drive motor to rotate the continuous drive belt.

13. The method of claim 8 wherein the assisting discharge force applied to the one or more items offsets at least a portion of the manual discharge force required from a user to discharge the one or more items.

14. The method of claim 8 further comprising:
loading one or more expended items onto a manual conveyer assembly in the dolly, the manual conveyer assembly comprising a second set of transfer rollers configured to support one or more expended items.

15. A method of transporting and discharging one or more automobile assembly components used in an automobile assembly facility, comprising:
loading one or more automobile assembly components to be transported onto a first set of transfer rollers configured to float substantially vertically in a frame of a dolly;
transporting the dolly to a delivery point;
engaging a foot actuation pedal on a drive mechanism of the dolly to initiate rotation of a continuous drive belt and to actuate a plurality of electrical actuation members that supports a set of idler pulleys, the plurality of electrical actuation members mounted on at least one actuation member adjustment mount configured to adjust a position of the plurality of electrical actuation members, the set of idler pulleys supporting rotation of the continuous drive belt, engaging of the foot actuation pedal thereby moving the drive belt into an interference position with the first set of transfer rollers, causing the first set of transfer rollers to apply an assisting discharge force to the one or more automobile assembly components;
disengaging the foot actuation pedal to move the continuous drive belt out of an interference position with the first set of transfer rollers and to discontinue the application of assisting discharge force to the one or more automobile assembly components; and
applying a manual discharge force to direct the one or more automobile assembly components to a discharge destination.

16. The method of claim 15 wherein each roller in the first set of transfer rollers is disposed in substantially vertical slots in the frame.

17. The method of claim 15 wherein the foot actuation pedal is configured to enable hands-free operation of a drive motor and a plurality of electrical actuation members disposed in the drive mechanism and to electrically control the drive motor to rotate the continuous drive belt; and wherein the electrical actuation members are configured to move the continuous drive belt into an interference position with the first set of transfer rollers.

18. The method of claim 17 wherein each of the plurality of electrical actuation members comprises a solenoid electromechanical device.

19. The method of claim 15 wherein the assisting discharge force applied to the one or more

Assignees

• Toyota Eng & Mfg North America

Inventors

• Pfeiffer Randy Lee
• Wilson Aaron James
• Raider Kenneth W

Classifications

• B65G13/065

  with displacement of the roller · CPC title

• B65G13/07

  having endless driving elements · CPC title

• B65G13/071 Primary

  with frictional engagement · CPC title