Degradable balls for use in subterranean applications

Patent metadata

Field	Value
Publication number	US-9260935-B2
Application number	US-201313907336-A
Country	US
Kind code	B2
Filing date	May 31, 2013
Priority date	Feb 11, 2009
Publication date	Feb 16, 2016
Grant date	Feb 16, 2016

Abstract

Degradable balls for downhole use may include an incompliant degradable polymer and a compliant filler material, the incompliant degradable polymer having an elastic modulus of about 2 GPa or greater, and the compliant filler material having an elastic modulus of less than about 2 GPa. Such degradable balls may be useful in sealing segments of a wellbore and actuating wellbore tools.

First claim

The invention claimed is:

1. A method comprising:
introducing a degradable ball into a wellbore penetrating a subterranean formation, wherein the degradable ball comprises an incompliant degradable polymer and a compliant filler material, the incompliant degradable polymer having an elastic modulus of about 2 GPa or greater, and the compliant filler material having an elastic modulus of less than about 2 GPa;
seating the degradable ball in a baffle arranged within the wellbore, and thereby reducing a fluid flow through the baffle and defining an upper segment of the wellbore and a lower segment of the wellbore;
treating the upper segment of the wellbore; and
degrading the degradable ball and thereby returning fluid connectivity between the upper segment of the wellbore and the lower segment of the wellbore.

2. The method of claim 1 , wherein treating the upper segment of the wellbore comprises introducing a treatment fluid at a pressure sufficient to create or extend at least one fracture in the subterranean formation adjacent to the upper segment of the wellbore.

3. The method of claim 1 , wherein treating the upper segment of the wellbore comprises matrix acidizing the upper segment of the wellbore with a treatment fluid comprising a reactive fluid at a pressure below that required to create or extend at least one fracture in the subterranean formation adjacent to the upper segment of the wellbore.

4. The method of claim 1 , wherein the compliant filler material comprises at least one selected from the group consisting of a vulcanized rubber particle, a rubber fiber, a thermoplastic particle, a thermoplastic fiber, a hollow glass sphere, a hollow ceramic sphere, a hollow metal sphere, a hollow thermoplastic sphere, a particulate of a compliant degradable polymer, and any combination thereof.

5. The method of claim 1 , wherein the compliant filler material comprises a plurality of particulates having an average diameter of about 50 nm to about 500 nm.

6. The method of claim 1 , wherein the compliant filler material comprises a plurality of particulates having an average diameter of about 0.5 microns to about 1 mm.

7. The method of claim 1 , wherein the compliant filler material comprises a plurality of particulates having a surface modification.

8. The method of claim 1 , wherein the compliant filler is present in an amount of about 0.5% to about 50% by weight of the degradable ball.

9. The method of claim 1 , wherein the degradable ball further comprises at least one selected from the group consisting of a degradation accelerator, a degradable material, a plasticizer, a filler material, and any combination thereof.

10. The method of claim 1 , wherein the degradable ball has a structure selected from the group consisting of a layered structure, a core-shell structure, and a hybrid thereof.

11. The method of claim 1 , wherein the degradable ball has a diameter of about 1 inch to about 4 inches.

12. A method comprising:
introducing a degradable ball into a wellbore penetrating a subterranean formation and having a wellbore tool arranged therein, wherein the wellbore tool is configured to receive the degradable ball, wherein the degradable ball comprises an incompliant degradable polymer and a compliant filler material, the incompliant degradable polymer having an elastic modulus of about 2 GPa or greater, and the compliant filler material having an elastic modulus of less than about 2 GPa;
seating the degradable ball on the wellbore tool and thereby reducing the fluid flow through at least a portion of the wellbore tool;
applying a differential pressure across the degradable ball seated on the wellbore tool and thereby actuating the wellbore tool; and
degrading the degradable ball.

13. The method of claim 12 , wherein the wellbore tool is a packer assembly and actuating the wellbore tool comprises engaging one or more packer elements of the packer assembly with an inner wall of the wellbore.

14. The method of claim 12 , wherein the wellbore tool is a sliding sleeve and actuating the wellbore tool comprises axially moving the sliding sleeve within the wellbore.

15. The method of claim 12 , wherein the wellbore tool is a crossover tool and actuating the wellbore tool comprises opening or closing at least one flow path across the crossover tool.

16. The method of claim 1 , wherein the incompliant degradable polymer comprises at least one selected from the group consisting of poly(glycolic acid), crystalline poly(lactic acid), semi-crystalline poly(lactic acid), a polyhydroxyalkonate, poly(hydroxybutyrate), an aliphatic polyester, a polycarbonate, an aliphatic polycarbonate, a polyorthoester, polyethylene terephthalate, a copolymer thereof, and a blend thereof.

Assignees

• Halliburton Energy Services Inc

Inventors

• Murphree Zachary Ryan
• Fripp Michael Linley
• Walton Zachary William
• Liang Feng
• Fulton Dwight

Classifications

• E21B34/142

  unsupported or free-falling elements, e.g. balls, plugs, darts or pistons · CPC title

• C09K8/516

  characterised by their form or by the form of their components, e.g. encapsulated material · CPC title

• C09K8/03

  Specific additives for general use in well-drilling compositions · CPC title

• C08J2367/04

  Polyesters derived from hydroxy carboxylic acids, e.g. lactones (C08J2367/06 takes precedence) · CPC title

• C09K8/50

  Compositions for plastering borehole walls, i.e. compositions for temporary consolidation of borehole walls (compositions for consolidating loose sand or the like around wells C09K8/56) · CPC title