Isolated boost flyback power converter

Patent metadata

Field	Value
Publication number	US-9257910-B2
Application number	US-201214131034-A
Country	US
Kind code	B2
Filing date	Jun 11, 2012
Priority date	Jul 7, 2011
Publication date	Feb 9, 2016
Grant date	Feb 9, 2016

Abstract

An isolated boost power converter comprises a magnetically permeable multi-legged core ( 102 ) comprising first and second outer legs ( 132; 136 ) and a center leg ( 134 ) having an air gap ( 138 ) arranged therein. A boost inductor (Lboost) is wound around the center leg ( 134 ) or the first and second outer legs ( 132; 136 ) of the magnetically permeable multi-legged core ( 102 ). The boost inductor (Lboost) is electrically coupled between an input terminal ( 104 ) of the boost converter and a transistor driver ( 106 ) to be alternatingly charged and discharged with magnetic energy. A first and second series connected secondary transformer windings (SW 1 ; SW 2 ) with a center-tap ( 116 ) arranged in-between are wound around the first and second outer legs ( 132; 136 ), respectively, of the magnetically permeable multi-legged core ( 102 ). In a first discharge state, the magnetic energy stored in the boost inductor (Lboost) is discharged by directing a discharge current from the boost inductor through a primary transformer winding (PW 1 ; PW 2 ) and in a second discharge state, the magnetic energy stored in the boost inductor (Lboost) is discharged by discharging a magnetic flux through the first and second secondary transformer windings (SW 1 ; SW 2 ).

First claim

The invention claimed is:

1. An isolated boost power converter, comprising:
a magnetically permeable multi-legged core comprising first and second outer legs and a center leg having an air gap arranged therein;
an input terminal for receipt of an input voltage, V in ;
a boost inductor being wound around the center leg or the first and second outer legs of the magnetically permeable multi-legged core;
the boost inductor being electrically coupled between the input terminal and a driver to be alternatingly charged and discharged with magnetic energy;
the driver having a driver output coupled to a primary transformer winding wound around the first and second outer legs of the magnetically permeable transformer core;
the driver being configured to apply a primary voltage to the primary transformer winding in accordance with a driver control signal;
first and second series connected secondary transformer windings with a center-tap arranged in-between and wound around the first and second outer legs; respectively, of the magnetically permeable multi-legged core; and
a rectification circuit electrically coupled to respective outputs of the first and second secondary transformer windings to provide a rectified converter output voltage, V out ;
wherein
in a first discharge state, the magnetic energy stored in the boost inductor is discharged by directing a discharge current from the boost inductor through the primary transformer winding; and

in a second discharge state, the magnetic energy stored in the boost inductor is discharged by discharging a magnetic flux through the first and second secondary transformer windings.

2. An isolated boost power converter according to claim 1 , wherein the first and second secondary transformer windings are coupled in parallel from the center-tap between first and second series connected secondary transformer windings to the rectified converter output voltage, V out .

3. An isolated boost power converter according to claim 1 , wherein the second discharge state is automatically entered in response to a reversal of magnetic flux rate in the boost inductor.

4. An isolated boost power converter according to claim 1 , configured to:
during the first discharge state, magnetically decoupling the boost inductor from the first and second secondary transformer windings to deliver the magnetic energy to the primary transformer winding;
during the second discharge state, magnetically coupling the boost inductor to the first and second secondary transformer windings through a shared flux path in the magnetically permeable multi-legged core.

5. An isolated boost power converter according to claim 1 , wherein the first and second secondary transformer windings are configured to discharge the magnetic energy stored in the boost inductor by supplying a discharge current to the rectified converter output voltage, V out , so as to transfer energy to the output, wherein the first and second secondary transformer windings act as flyback windings.

6. An isolated boost power converter according to claim 1 , wherein the boost inductor is magnetically coupled to the center leg to store the magnetic energy therein.

7. An isolated boost power converter according to claim 1 , wherein:
the primary transformer winding comprises first and second series connected half-windings arranged around the first and second outer legs, respectively;
the first and second series connected half-windings having an identical number of windings; and

the first and second series connected secondary transformer windings have an identical number of windings.

8. An isolated boost power converter according to claim 1 , wherein the driver comprises a full-bridge transistor driver having first and second complementary driver outputs coupled to respective ends of the primary transformer winding.

9. An isolated boost power converter according to claim 1 , comprising a second boost inductor;
the boost inductor being coupled between the input terminal and a first transistor driver output coupled to a first end of the primary transformer winding; and
the second boost inductor being coupled between the input terminal and a second transistor driver output coupled to a second end of the primary transformer winding.

10. An isolated boost power converter according to claim 1 , further comprising a rectifying element electrically coupled to the center-tap to conduct a discharge current, during the second discharge state, from the first and second secondary transformer windings to the rectified converter output voltage, V out .

11. An isolated boost power converter according to claim 1 , wherein the rectification circuit comprises a center-tapped rectifier wherein:
the center-tap is electrically connected to a negative rectified converter output voltage or the rectified converter output voltage, V out ; and
the respective outputs of the first and second secondary transformer windings are coupled to an opposite output voltage relative to the center-tap voltage through first and second rectifying elements.

12. An isolated boost power converter according to claim 1 , further comprising:
a second magnetically permeable multi-legged core;
a second boost inductor magnetically coupled to a center leg of the second magnetically permeable multi-legged core to store magnetic energy therein,
the second boost inductor being electrically coupled between the input terminal and a second driver to be alternatingly charged and discharged with magnetic energy;
the second driver having a second driver output coupled to a second primary transformer winding wound around a first outer leg and a second outer leg of the second magnetically permeable transformer core;
the second driver being configured to generate a second primary voltage to the second primary transformer winding in accordance with the driver control signal; and
first and second secondary transformer windings wound around the first outer leg and the second outer leg, respectively, of the second magnetically permeable multi-legged core, wherein:
the first secondary transformer winding of the second magnetically permeable multi-legged core is coupled in series between the rectification circuit and an output of the first secondary transformer winding of the magnetically permeable multi-legged core; and
the second secondary transformer winding of the second magnetically permeable multi-legged core is coupled in series between the rectification circuit and the output of the second secondary transformer winding of the magnetically permeable multi-legged core such that:
in the first discharge state, the respective magnetic energies stored in the first and second boost inductors are discharged by directing respective discharge currents from the respective boost inductors through the respective primary transformer windings; and
in the second discharge state, the respective magnetic energies stored in the respective boost inductors are discharged by discharging respective magnetic fluxes through the respective first and second secondary transformer windings.

13. An isolated boost power converter according to claim 12 , wherein the first magnetically permeable multi-legged core and the second magnetically permeable multi-legged core share a common magnetic flux path extending through a shared magnetically permeable leg.

14. A method of generating a rectified converter output voltage, V out from an input voltage, V in , by an isolated boost power converter according to any of the preceding claims, comprising steps of:
generating a pulse width modulated driver control signal;
supplying the pulse width mod

Assignees

• Lindberg-Poulsen Kristian
• Ouyang Ziwei
• Sen Gökan
• Univ Danmarks Tekniske

Inventors

• Lindberg-Poulsen Kristian
• Ouyang Ziwei
• Sen Gökan

Classifications

• H02M3/33523 Primary

  with galvanic isolation between input and output of both the power stage and the feedback loop · CPC title

• H02M3/33553

  with galvanic isolation between input and output of both the power stage and the feedback loop · CPC title

• H02M3/335 Primary

  using semiconductor devices only · CPC title

• H02M2001/0064

  Electricity · mapped topic

• H02M1/0064

  Magnetic structures combining different functions, e.g. storage, filtering or transformation · CPC title