Set-delayed cement compositions comprising pumice and associated methods

Patent metadata

Field	Value
Publication number	US-9255454-B2
Application number	US-201314019730-A
Country	US
Kind code	B2
Filing date	Sep 6, 2013
Priority date	Mar 9, 2012
Publication date	Feb 9, 2016
Grant date	Feb 9, 2016

Abstract

Set-delayed cement compositions and methods of using set-delayed cement compositions in subterranean formations. Embodiments include a method of drilling a wellbore in a subterranean formation comprising: circulating a drilling fluid comprising a set-delayed cement composition in the wellbore while drilling the wellbore, wherein the set-delayed cement composition comprises: pumice, hydrated lime, a set retarder, and water. A method of displacing a fluid in a wellbore comprising: introducing a spacer fluid comprising a set-delayed cement composition into a wellbore such that the spacer fluid displaces one or more prior fluids from the wellbore, and wherein the set-delayed cement composition comprises: pumice, hydrated lime, a set retarder, and water.

First claim

What is claimed is:

1. A method of drilling a wellbore in a subterranean formation comprising:
circulating a drilling fluid comprising a set-delayed cement composition in the wellbore while drilling the wellbore, wherein the set-delayed cement composition comprises:
pumice,
hydrated lime,
a phosphonic acid derivative set retarder,
a polycarboxylated ether dispersant, and
water.

2. The method of claim 1 wherein at least a portion of the drilling fluid is recovered and used to displace one or more prior fluids from the wellbore.

3. The method of claim 1 wherein at least a portion of the drilling fluid is recovered, activated with a cement set activator, introduced into the wellbore, and allowed to set in the wellbore.

4. The method of claim 1 wherein at least a portion of the drilling fluid is allowed to remain in the wellbore, and wherein at least a portion of the drilling fluid is allowed to set behind a casing disposed in the wellbore.

5. The method of claim 1 further comprising storing the set-delayed cement composition for a time period of at least about 7 days prior to the step of circulating the drilling fluid.

6. The method of claim 1 wherein the set-delayed cement composition further comprises a cement set activator, and wherein the cement set activator comprises at least one cement set activator selected from the group consisting of calcium chloride, triethanolamine, sodium silicate, zinc formate, calcium acetate, sodium hydroxide, sodium sulfate, nanosilica, sodium hexametaphosphate, and any combinations thereof.

7. The method of claim 1 , wherein the subterranean formation has a bottom hole static temperature ranging from about 100° F. to about 450° F.

8. The method of claim 1 , wherein the pumice has a mean particle size in a range of from about 1 micron to about 200 microns.

9. The method of claim 1 , wherein the set retarder is present in the set-delayed cement composition in an amount in the range of from about 0.01% to about 10% by weight of the pumice.

10. A method of displacing a fluid in a wellbore in a subterranean formation comprising:
introducing a spacer fluid comprising a set-delayed cement composition into the wellbore such that the spacer fluid displaces one or more prior fluids from the wellbore, and wherein the set-delayed cement composition comprises:
pumice,
hydrated lime,
a phosphonic acid derivative set retarder,
a polycarboxylated ether dispersant, and
water.

11. The method of claim 10 wherein at least a portion of the spacer fluid is recovered from the wellbore, activated with a cement set activator, introduced into the wellbore, and allowed to set in the wellbore.

12. The method of claim 10 wherein at least a portion of the spacer fluid is allowed to remain in the wellbore and allowed to set therein.

13. The method of claim 10 further comprising storing the set-delayed cement composition for a time period of at least about 7 days prior to the step of introducing the spacer fluid.

14. The method of claim 10 wherein the set-delayed cement composition further comprises a cement set activator, and wherein the cement set activator comprises at least one cement set activator selected from the group consisting of calcium chloride, triethanolamine, sodium silicate, zinc formate, calcium acetate, sodium hydroxide, sodium sulfate, nanosilica, sodium hexametaphosphate, and any combinations thereof.

15. The method of claim 10 , wherein the subterranean formation has a bottom hole static temperature ranging from about 100° F. to about 450° F.

16. The method of claim 10 , wherein the pumice has a mean particle size in a range of from about 1 micron to about 200 microns.

17. The method of claim 10 , wherein the set retarder is present in the set-delayed cement composition in an amount in the range of from about 0.01% to about 10% by weight of the pumice.

18. A system for drilling and cementing in subterranean formation, the system comprising:
a drilling fluid capable of circulation in a wellbore during drilling of the wellbore, the drilling fluid comprising:
water;
pumice;
hydrated lime; and
a set retarder;

a set-delayed cement composition capable of setting in the wellbore, the set-delayed cement composition comprising:
water;
pumice;
hydrated lime;
a polycarboxylated ether dispersant; and
a phosphonic acid derivative set retarder; and

a spacer fluid capable of separating the drilling fluid and the set-delayed cement composition in the wellbore, the spacer fluid comprising:
water;
pumice;
hydrated lime; and
a set retarder.

19. The system of claim 18 further comprising pumping equipment for delivering at least one of the drilling fluid, the set-delayed cement composition, or the spacer fluid to the wellbore; and an activator for activating at least one of the drilling fluid, the set-delayed cement composition, or the spacer fluid.

20. The system of claim 18 , wherein at least one of the drilling fluid, the set-delayed cement composition, or the spacer fluid is capable of remaining in a pumpable fluid state at a temperature of about 100° F. for at least 7 days.

Assignees

• Halliburton Energy Services Inc

Inventors

• Lewis Samuel J
• Pisklak Thomas Jason
• Agapiou Kyriacos
• Boul Peter James
• Brothers Lance Everett

Classifications

• E21B21/01 Primary

  Arrangements for handling drilling fluids or cuttings outside the borehole, e.g. mud boxes · CPC title

• C04B28/18 Primary

  containing mixtures of the silica-lime type · CPC title

• C04B12/04

  Alkali metal or ammonium silicate cements {; Alkyl silicate cements; Silica sol cements; Soluble silicate cements (alkali metal silicates per se, their preparation C01B33/32; ammonium silicates per se, their preparation C01C1/00)} · CPC title

• C04B24/2641

  Polyacrylates; Polymethacrylates · CPC title

• C04B24/003

  Phosphorus-containing compounds · CPC title