Body made of a ceramic material

Patent metadata

Field	Value
Publication number	US-9255038-B2
Application number	US-201113574643-A
Country	US
Kind code	B2
Filing date	Mar 11, 2011
Priority date	Mar 31, 2010
Publication date	Feb 9, 2016
Grant date	Feb 9, 2016

Abstract

A body made of a ceramic material stabilized by a stabilizing agent, characterized in that the body comprises a surface region extending from the surface of the body to a predetermined depth, the stabilizing agent being enriched in said surface region.

First claim

The invention claimed is:

1. An implant comprising a ceramic body comprising:
a ceramic material comprising a stabilizing agent;
a surface region extending from a surface of the body to a predetermined depth below the surface, the surface region being composed of the ceramic material comprising the stabilizing agent; and
a remaining portion of the ceramic body that is not the surface region, the remaining portion being composed of the same ceramic material comprising the same stabilizing agent as the surface region;
wherein:
a proportion of the stabilizing agent with respect to the ceramic material in the surface region continuously increases from the predetermined depth to the surface; and the implant is a dental implant.

2. The implant according to claim 1 , wherein in the surface region the proportion of the stabilizing agent is higher than that in the remainder of the body.

3. The implant according to claim 1 , wherein the stabilizing agent is selected from the group consisting of yttrium, cerium, and their respective oxides.

4. The implant according to claim 1 , wherein the surface region extends from the surface of the body to a depth of at least 20 nm.

5. The implant according to claim 1 , wherein at least a part of the surface of the body has a surface roughness.

6. The implant according to claim 1 , wherein the ceramic material comprises zirconia.

7. The implant according to claim 6 , wherein the zirconia is yttria-stabilized.

8. The implant according to claim 1 , wherein a molar ratio of a monoclinic phase of a crystal structure of the ceramic material in the surface region with respect to a total amount of the ceramic material in the surface region is at most as high as a molar ratio of the monoclinic phase of the crystal structure of the ceramic material in the remaining portion of the ceramic body with respect to a total amount of the ceramic material in the remaining portion of the ceramic body.

9. The implant according to claim 8 , wherein the molar ratio of a monoclinic phase of a crystal structure of the ceramic material in the surface region with respect to a total amount of the ceramic material in the surface region is less than 20%.

10. A process for preparing the implant according to claim 1 , said process comprising the steps of applying a stabilizing agent to a surface of a ceramic body comprising a ceramic material and heating the ceramic body with the stabilizing agent applied thereon at a temperature such that at least a portion of the stabilizing agent diffuses into the ceramic material.

11. The process according to claim 10 , further comprising the step of roughening at least a part of the surface of the ceramic body by a subtractive treatment before applying the stabilizing agent.

12. The process according to claim 11 , wherein the subtractive treatment comprises an etching step.

13. The process according claim 12 , wherein the subtractive treatment further comprises a sand-blasting step prior to the etching step.

14. The process according to claim 10 , wherein the stabilizing agent is applied to the surface of the ceramic body by a sol-gel process, by chemical vapour deposition, by physical vapour deposition, and/or by ion implantation.

15. The implant according to claim 1 made by a process comprising the steps of applying a stabilizing agent to the surface of the ceramic body comprising a ceramic material and heating the ceramic body with the stabilizing agent applied thereon at a temperature such that at least a portion of the stabilizing agent diffuses into the ceramic material.

16. An implant comprising a ceramic body comprising:
a ceramic material comprising a stabilizing agent;
a surface region extending from the surface of the body to a predetermined depth below the surface, the surface region being composed of the ceramic material comprising the stabilizing agent; and
a remaining portion of the ceramic body that is not the surface region, the remaining portion being composed of the same ceramic material comprising the same stabilizing agent as the surface region;
wherein:
a molar ratio of a monoclinic phase of a crystal structure of the ceramic material in the surface region with respect to a total amount of the ceramic material in the surface region is less than a molar ratio of the monoclinic phase of the crystal structure of the ceramic material in the remaining portion of the ceramic body with respect to a total amount of the ceramic material in the remaining portion of the ceramic body; and the implant is a dental implant.

17. The implant of claim 1 , wherein the surface region extends from the surface of the body to a depth of at least 50 nm.

Assignees

• Stephan Marc
• Straumann Holding Ag

Inventors

• Stephan Marc

Classifications

• C04B2235/76

  Crystal structural characteristics, e.g. symmetry · CPC title

• A61K6/802 Primary

  comprising ceramics · CPC title

• B05D1/18

  performed by dipping · CPC title

• C23C14/22

  characterised by the process of coating · CPC title

• C04B2235/75

  Products with a concentration gradient · CPC title