Exhaust gas purification catalyst

Patent metadata

Field	Value
Publication number	US-9254475-B2
Application number	US-201314381841-A
Country	US
Kind code	B2
Filing date	Feb 27, 2013
Priority date	Mar 21, 2012
Publication date	Feb 9, 2016
Grant date	Feb 9, 2016

Abstract

An exhaust gas purification catalyst includes a composite oxide support, and a precious metal catalyst supported on the composite oxide support. The composite oxide support includes alumina, zirconia, ceria, a first additive element oxide and a second additive element oxide. The first additive element oxide contains an additive element selected from the group consisting of rare earth elements excluding cerium and alkali earth elements. The second additive element oxide contains an additive element selected from the group consisting of rare earth elements excluding cerium and alkali earth elements. In the composite oxide support, alumina is contained in a range of 30 to 40% by mass and zirconia is contained in a range of 36 to 46% by mass.

First claim

The invention claimed is:

1. An exhaust gas purification catalyst comprising:
a composite oxide support; and
a precious metal catalyst supported on the composite oxide support;
wherein
the composite oxide support comprises:
30 to 40% by mass alumina;
36 to 46% by mass zirconia;
20% by mass ceria;
from greater than 0 to 9% by mass yttrium oxide;
lanthanum oxide; and
neodymium oxide;
and wherein
a sum of the mass %'s of the alumina, zirconia, ceria, yttrium oxide, lanthanum oxide and neodymium oxide is 100%.

2. The exhaust gas purification catalyst of claim 1 wherein the content of yttrium oxide is from 2 to 8% inclusive by mass.

3. The exhaust gas purification catalyst of claim 1 wherein the composite oxide support comprises primary particles, the lanthanum oxide is homogeneously dispersed in the primary particles and the neodymium oxide is on a surface of the primary particles.

4. The exhaust gas purification catalyst of claim 3 wherein the precious metal catalyst is rhodium (Rh).

5. The exhaust gas purification catalyst of claim 4 wherein the rhodium (Rh) is attached to the primary particle surface through a bond to the neodymium oxide.

6. The exhaust gas purification catalyst of claim 1 wherein the precious metal catalyst is at least one selected from the group consisting of platinum (Pt), palladium (Pd) and rhodium (Rh).

Assignees

• Saito Yoshinori
• Aoki Yuki
• Tanabe Toshitaka
• Hatanaka Miho
• Takahashi Naoki
• Morikawa Akira
• Toyota Motor Co Ltd

Inventors

• Saito Yoshinori
• Aoki Yuki
• Tanabe Toshitaka
• Hatanaka Miho
• Takahashi Naoki
• Morikawa Akira

Classifications

• B01J37/0036

  Grinding · CPC title

• B01D2255/2042

  Barium · CPC title

• B01D2255/2061

  Yttrium · CPC title

• B01J37/031

  Precipitation · CPC title

• B01D2255/2063

  Lanthanum · CPC title