Method of controlling phase-shift full-bridge converter in light load operation

Patent metadata

Field	Value
Publication number	US-9252672-B2
Application number	US-201314046273-A
Country	US
Kind code	B2
Filing date	Oct 4, 2013
Priority date	Oct 4, 2013
Publication date	Feb 2, 2016
Grant date	Feb 2, 2016

Abstract

A method of controlling a phase-shift full-bridge (PSFB) converter in a light load operation is provided to switch control modes of the PSFB converter by detecting magnetizing current of a transformer thereof. The method includes following steps: First, the PSFB converter is operated in an extended PSFB control mode when the magnetizing current is larger. Afterward, the PSFB converter is operated in a modified PSFB control mode when the magnetizing current is gradually reduced and electric charges transported by the residual magnetizing current near to or less than a half of the DC input voltage. Finally, the optimal degree of soft switching of the PSFB converter is implemented when the PSFB converter is operated at the modified PSFB control mode. Accordingly, it is to improve overall efficiency, reduce switching losses, and achieve electromagnetic compatibility.

First claim

What is claimed is:

1. A method of controlling a phase-shift full-bridge (PSFB) converter in a light load operation to switch control modes by detecting magnetizing current of a transformer of the phase-shift full-bridge converter, the method comprising following steps:
(a) operating the PSFB converter in an extended PSFB control mode when the magnetizing current of the transformer compared to an output choke current mapped to a primary side thereof is larger;
(b) operating the PSFB converter in a modified PSFB control mode when the magnetizing current is gradually reduced until the electric charge transported by the residual magnetizing current is close to or less than or equal to a half of a DC input voltage; and
(c) implementing the optimal degree of soft driving the PSFB converter to double the magnetizing current under the modified PSFB control mode,
wherein in the step (a), the phase-shift full-bridge converter comprises:
a full-bridge switching circuit having a first power switch, a second power switch, a third power switch, and a fourth power switch; wherein each of the power switches has a parasitic diode and a parasitic capacitance connected in parallel to the power switch;
a transformer having one primary-side winding and two secondary-side windings which are a first secondary-side winding and a second secondary-side winding; wherein the primary-side winding is connected to the full-bridge switching circuit and two voltage respectively outputted at the first secondary-side winding and the second secondary-side winding according to turn ratios between the primary-side winding and the first and second secondary-side windings; and
a controller producing corresponding control signals to control the first power switch, the second power switch, the third power switch, and the fourth power switch;
wherein in the step (c), the switching losses of the second power switch is equal to 0.25×C×Vin2 when the PSFB converter is operated in the modified PSFB control mode, wherein the C is an equivalent capacitance and Vin is the DC input voltage.

2. The method of controlling the phase-shift full-bridge (PSFB) converter in claim 1 , wherein in the step (a), a drain-source voltage of the first power switch is charged by a current difference between the magnetizing current and a primary-side current, and the first power switch is turned on after a waiting time so as to implement the optimal degree of soft switching the first power switch; a drain-source voltage of the second power switch is discharged by a current difference between the magnetizing current and a primary-side current, and the second power switch is turned on after a waiting time so as to implement the optimal degree of soft switching the second power switch.

3. The method of controlling the phase-shift full-bridge (PSFB) converter in claim 2 , wherein the primary-side current is the current that is converted from the output current of the transformer; the resonance of the current difference is substantially provided by the magnetizing current, the resonance inductance, the output filter inductance, and an equivalent in-parallel capacitance, and the resonance period is much larger than a dead band.

4. The method of controlling the phase-shift full-bridge (PSFB) converter in claim 1 , wherein in the step (b), the duty cycle of the controller continually reduces to gradually reduce the magnetizing current when the loading continually reduces; under a fixed dead band, the PSFB converter is operated in the modified PSFB control mode when the electric charge transported by the residual magnetizing current is less and less until close to or less than or equal to a half of the DC input voltage.

5. The method of controlling the phase-shift full-bridge (PSFB) converter in claim 1 , wherein in the step (c), the magnetizing current is doubled to ensure that the optimal degree of charging the first power switch by the residual magnetizing current when the PSFB converter is operated in the modified PSFB control mode, and the first power switch is turned on to implement the optimal degree of soft switching the PSFB converter.

6. The method of controlling the phase-shift full-bridge (PSFB) converter in claim 1 , wherein in the step (c), the magnetizing current is close to zero after each switching cycle when the PSFB converter is operated in the modified PSFB control mode.

Assignees

• Chicony Power Tech Co Ltd

Inventors

• Wu Zhen-Yuan
• Leung Tim-Cheung

Classifications

• H02M3/33507 Primary

  with automatic control of the output voltage or current, e.g. flyback converters (H02M3/33561, H02M3/33569 take precedence) · CPC title

• H02M2001/0009

  Electricity · mapped topic

• H02M2001/0006

  Electricity · mapped topic

• Y02B70/10

  Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes · CPC title

• H02M1/0006

  Arrangements for supplying an adequate voltage to the control circuit of converters · CPC title