Supercapacitor having a circuit board defining an electrolyte chamber

Patent metadata

Field	Value
Publication number	US-9251966-B2
Application number	US-201514813190-A
Country	US
Kind code	B2
Filing date	Jul 30, 2015
Priority date	Sep 28, 2010
Publication date	Feb 2, 2016
Grant date	Feb 2, 2016

Abstract

An apparatus, the apparatus including first and second circuit boards, and an electrolyte, the first and second circuit boards each including a capacitive element, wherein the apparatus is configured such that a chamber is defined between the first and second circuit boards with the capacitive elements contained therein and facing one another, the chamber including the electrolyte, and wherein the apparatus is configured to store electrical charge when a potential difference is applied between the capacitive elements.

First claim

What is claimed is:

1. An apparatus, the apparatus comprising first and second circuit boards, and an electrolyte, the first and second circuit boards each comprising a capacitive element, wherein the apparatus is configured such that a chamber is defined between the first and second circuit boards with the capacitive elements contained therein and facing one another, the chamber comprising the electrolyte, wherein the apparatus is configured to store electrical charge when a potential difference is applied between the capacitive elements, and wherein the first and second circuit boards are defined by layers of electrically conductive material coated on either side by a layer of electrically insulating material.

2. The apparatus of claim 1 , wherein each capacitive element comprises a high surface area material.

3. The apparatus of claim 2 , wherein each capacitive element comprises an electrically conductive region having a surface, the high surface area material disposed on the surface of each electrically conductive region, the respective surfaces/high surface area materials of the electrically conductive regions configured to face one another.

4. The apparatus of claim 1 , wherein the electrolyte is located between the capacitive elements.

5. The apparatus of claim 1 , wherein the apparatus comprises a separator between the capacitive elements, the separator configured to prevent direct physical contact between the capacitive elements.

6. The apparatus of claim 1 , wherein the apparatus is configured to store electrical charge at the interface between the capacitive elements and the electrolyte.

7. The apparatus of claim 2 , wherein the high surface area material is electrically conductive.

8. The apparatus of claim 2 , wherein the high surface area material comprises one or more of the following: activated carbon, carbon nanotubes, carbon nanohorns, carbon nanofibers and carbon nano-onions.

9. The apparatus of claim 1 , wherein the electrolyte comprises first and second ionic species of opposite polarity, the first ionic species configured to move towards the capacitive element of the first circuit board and the second ionic species configured to move towards the capacitive element of the second circuit board when the potential difference is applied between the capacitive elements.

10. The apparatus of claim 1 , wherein the electrolyte is chosen such that a potential difference of between 0V and 2.7V may be applied between the capacitive elements without the electrolyte undergoing an electrochemical reaction.

11. The apparatus of claim 9 , wherein the apparatus comprises a separator between the capacitive elements, the separator comprising one or more pores, the pores in the separator configured to allow the first and second ionic species to pass through the separator.

12. The apparatus of claim 1 , wherein the first and second circuit boards are separate circuit boards which have been joined together to define the chamber.

13. The apparatus of claim 1 , wherein the first and second circuit boards are the same circuit board which has been bent around onto itself to define the chamber.

14. The apparatus of claim 1 , wherein the apparatus comprises a ring between the first and second circuit boards, the ring configured to surround the capacitive elements to form the chamber.

15. The apparatus of claim 14 , wherein the ring is sealingly attached to the first and second boards to contain the electrolyte within the chamber.

16. The apparatus of claim 1 , wherein the first and second circuit boards are sealed together to contain the electrolyte within the chamber.

17. The apparatus of claim 3 , wherein the electrically conductive regions are configured to maximise adhesion of the high surface area material to the surfaces of the electrically conductive regions.

18. The apparatus of claim 3 , wherein the electrically conductive regions are configured to minimise the electrical resistance of the capacitive elements.

19. The apparatus of claim 2 , wherein the thickness of the high surface area material is configured to minimise the electrical resistance of the capacitive elements.

20. The apparatus of claim 1 , wherein the apparatus is configured to be flexible.

21. The apparatus of claim 1 , wherein the apparatus forms part of a multimedia enhancement module.

22. The apparatus of claim 1 , wherein the apparatus is configured for use in a portable electronic device.

23. A method of producing an apparatus, the method comprising: providing first and second circuit boards, the first and second circuit boards each comprising a capacitive element; configuring the first and second circuit boards to define a chamber between the first and second circuit boards with the capacitive elements contained therein and facing one another; and providing an electrolyte within the chamber to produce an apparatus, the apparatus comprising the first and second circuit boards and the electrolyte, wherein the apparatus is configured to store electrical charge when a potential difference is applied between the capacitive elements, and wherein the first and second circuit boards are defined by layers of electrically conductive material coated on either side by a layer of electrically insulating material.

24. The method of claim 23 , wherein each capacitive element comprises an electrically conductive region having a surface, the method comprising applying a high surface area material to the surface of each electrically conductive region.

25. The method of claim 24 , the method comprising preparing the high surface area material prior to application by mixing one or more of the following together and subsequently homogenising the mixture: activated carbon, carbon nanotubes, carbon nanohorns, carbon nanofibers and carbon nano-onions.

26. The method of claim 24 , the method comprising annealing the high surface area material after application to consolidate the high surface area material.

27. The method of claim 24 , the method comprising controlling the thickness of the high surface area material on the surface of each electrically conductive region to minimise the electrical resistance of the capacitive elements.

28. The method of claim 23 , the method comprising sealing the first and second circuit boards together to contain the electrolyte within the chamber.

29. A method of storing electrical charge, the method comprising: providing an apparatus, the apparatus comprising first and second circuit boards, and an electrolyte, the first and second circuit boards each comprising a capacitive element, wherein the apparatus is configured such that a chamber is defined between the first and second circuit boards with the capacitive elements contained therein and facing one another, the chamber comprising the electrolyte, and wherein the apparatus is configured to store electrical charge when a potential difference is applied between the capacitive elements; and applying a potential difference between the capacitive elements, and wherein the first and second circuit boards are defined by layers of electrically conductive material coated on either side by a layer of electrically insulating material.

30. A computer program for controlling the storage of electrical charge using an apparatus, the apparatus comprising first and second circuit boards, and an electrolyte, the first a

Assignees

• Nokia Technologies Oy

Inventors

• Rouvala Markku
• Liu Yinglin
• Andrew Piers
• Hiralal Pritesh
• Wang Haolan
• Amaratunga Gehan

Classifications

• Y10T156/10

  Methods of surface bonding and/or assembly therefor · CPC title

• H05K1/147

  at least one of the printed circuits being bent or folded, e.g. by using a flexible printed circuit (H05K1/148 takes precedence) · CPC title

• H01G11/32 Primary

  Carbon-based · CPC title

• H01G11/84

  Processes for the manufacture of hybrid or EDL capacitors, or components thereof · CPC title

• H01G11/22

  Electrodes · CPC title