Magnetic element

Patent metadata

Field	Value
Publication number	US-9251949-B2
Application number	US-201314067297-A
Country	US
Kind code	B2
Filing date	Oct 30, 2013
Priority date	Jan 8, 2013
Publication date	Feb 2, 2016
Grant date	Feb 2, 2016

Abstract

A magnetic element is provided, including a magnetic core set, a bobbin, at least a wire, and an insulating base. The bobbin has a channel and a plurality of conductive pins, wherein the channel penetrates through the bobbin, and the magnetic core set is coupled with the channel. The wire is wound around the bobbin and connected to the conductive pins. The insulating base is connected to a bottom surface of the magnetic core set after the wire is wound around the bobbin and connected to the conductive pins, wherein the insulating base includes a plurality of protrusions adjacent to the conductive pins, respectively.

First claim

What is claimed is:

1. A magnetic element, comprising:
a magnetic core set, including a first magnetic core and a second magnetic core, wherein the first magnetic core and the second magnetic core respectively include a first magnetic block and a second magnetic block;
a bobbin, including a channel and a plurality of conductive pins, wherein the channel penetrates through the bobbin for receiving the first magnetic blocks of the first magnetic core and the second magnetic core;
at least a wire, wound around the bobbin and connected to the conductive pins, wherein the bobbin forms two side-walls with a groove formed therebetween for receiving the wire, and two ends of each of the side-walls respectively have a guiding wall with the conductive pins disposed thereon, wherein the magnetic core set is retained by the guiding walls; and
an insulating base, contacting to a bottom surface of the magnetic core set after the wire is wound around the bobbin and connected to the conductive pins, wherein the second blocks of the first magnetic core and the second magnetic core are disposed between the insulating base and the bobbin, and the insulating base includes a plurality of protrusions adjacent to the conductive pins, respectively.

2. The magnetic element as claimed in claim 1 , wherein the insulating base further includes a main body and two restricting structures protruding from two ends of the main body, respectively, wherein the main body and the restricting structures form a receiving space with the magnetic core set disposed therein.

3. The magnetic element as claimed in claim 2 , wherein the magnetic core set is against the restricting structures.

4. The magnetic element as claimed in claim 2 , wherein the restricting structures are against the side-walls of the bobbin respectively.

5. The magnetic element as claimed in claim 2 , wherein the magnetic core set is against the restricting structures, and the restricting structures are against the side-walls of the bobbin respectively.

6. The magnetic element as claimed in claim 2 , wherein the main body has a hollow corresponding to an adjoining surface between the second blocks of the first magnetic core and the second magnetic core.

7. The magnetic element as claimed in claim 6 , wherein the magnetic core set is against the restricting structures.

8. The magnetic element as claimed in claim 6 , wherein the restricting structures are against the side-walls of the bobbin respectively.

9. The magnetic element as claimed in claim 6 , wherein the magnetic core set is against the restricting structures, and the restricting structures are against the side-walls of the bobbin respectively.

10. The magnetic element as claimed in claim 1 , wherein the insulating base further includes a main body having a hollow corresponding to an adjoining surface between the second blocks of the first magnetic core and the second magnetic core.

11. The magnetic element as claimed in claim 1 , wherein the magnetic element is disposed on a circuit board, and the insulating base is disposed between the circuit board and the magnetic core set, wherein the conductive pins electrically connect to the circuit board, and the protrusions contact the circuit board to stand the magnetic element on the circuit board stably.

12. The magnetic element as claimed in claim 1 , the insulating base further includes a main body and the protrusions are formed at corners of a bottom surface of the main body.

Assignees

• Delta Electronics Inc

Inventors

• Wu Tsung-Hsiao

Classifications

• H01F2027/297

  with pin-like terminal to be inserted in hole of printed path · CPC title

• H01F27/29 Primary

  Terminals; Tapping arrangements {for signal inductances} · CPC title

• H01F27/292 Primary

  Surface mounted devices · CPC title