Encoder

Patent metadata

Field	Value
Publication number	US-9250301-B2
Application number	US-201214117555-A
Country	US
Kind code	B2
Filing date	Aug 10, 2012
Priority date	Aug 12, 2011
Publication date	Feb 2, 2016
Grant date	Feb 2, 2016

Abstract

A magnetic medium is magnetized in the relative movement direction at a predefined pitch km and a magnetic sensor includes plural magnetoresistive elements whose electrical resistance value changes depending on a magnetic field at a place where the magnetoresistive element is disposed. A position where the magnetoresistive element is disposed is defined as a reference position and, in addition to the magnetoresistive element of this reference position, the magnetoresistive elements as harmonic reducing patterns are disposed at the following positions, with P(n) defined as the n-th prime: a position offset by λm/(2·P(n)) from the reference position toward at least one side of the relative movement direction, wherein N≧n>1 and N is a natural number satisfying N>3, and a position further offset by λm/(2·P(L+1)) from a position offset by λm/(2·P(L)), wherein 1<L<N.

First claim

The invention claimed is:

1. An encoder including a magnetic medium and a magnetic sensor that is opposed to the magnetic medium with intermediary of a gap and moves relative to the magnetic medium, wherein
the magnetic medium is magnetized in direction of the relative movement at a pitch λm,
the magnetic sensor includes a plurality of magnetoresistive elements whose electrical resistance value changes depending on a magnetic field at a place where each magnetoresistive element is disposed, and
a position where a first magnetoresistive element is disposed is defined as a reference position and, in addition to the first magnetoresistive element of the reference position, second magnetoresistive elements as harmonic reducing patterns are disposed at following positions, with P(n) defined as an n-th prime, wherein n is a natural number,
a position offset by λm/(2·P(n)) from the reference position toward at least one side of the direction of the relative movement in plan view, wherein N≧n>1 and N is a natural number satisfying N>3,
a position further offset by λm/(2·P(L+1)) from a position offset by λm/(2·P(L)) from the reference position toward at least the one side of the direction of the relative movement in plan view, wherein P(L) is an L-th prime and L is a natural number satisfying 1<L<N,
a position offset by λm/(2·P(2))=λm/6, a position offset by λm/(2·P(3))=λm/10, and a position offset by λm/(2·P(4))=λm/14 from the reference position toward the one side in plan view,
a position further offset by λm/(2·P(2+1))=λm/10 from the position offset by λm/(2·P(2))=λm/6 from the reference position toward at least the one side of the direction of the relative movement in plan view, and a position further offset by λm/(2·P(3+1))=λm/14 from the position offset by λm/(2·P(2))=λm/6 toward said one side of the direction, and
a position further offset by λm/(2·P(3+1))=λm/14 from the position offset by λm/(2·P(3))=λm/10 from the reference position toward said one side of the direction of the relative movement in plan view.

2. The encoder according to claim 1 , wherein
part of the second magnetoresistive elements as the harmonic reducing patterns is disposed in a layer different from a layer of the first magnetoresistive element of the reference position in a plane opposed to the magnetic medium.

3. An encoder including a magnetic medium and a magnetic sensor that is opposed to the magnetic medium with intermediary of a gap and moves relative to the magnetic medium, wherein
the magnetic medium is magnetized in direction of the relative movement at a pitch λm,
the magnetic sensor includes a plurality of magnetoresistive elements whose electrical resistance value changes depending on a magnetic field at a place where each magnetoresistive element is disposed,
a position where a first magnetoresistive element is disposed is defined as a reference position and, in addition to the first magnetoresistive element of the reference position, second magnetoresistive elements as harmonic reducing patterns are disposed at following positions, with P(n) defined as an n-th prime, wherein n is a natural number,
a position offset by λm/(2·P(n)) from the reference position toward at least one side of the direction of the relative movement in plan view, wherein N≧n>1 and N is a natural number satisfying N>2, and
a position further offset by λm/(2·P(L+1)) from a position offset by λm/(2·P(L)) from the reference position toward at least the one side of the direction of the relative movement in plan view, wherein P(L) is an L-th prime and L is a natural number satisfying 1<L<N, and
x satisfying P(N+1)<x and x≠P(k), wherein k is a natural number satisfying 1<k, is set and the second magnetoresistive elements as the harmonic reducing patterns are disposed at following positions,
a position offset by λm/(2x) from the reference position toward at least the one side of the direction of the relative movement in plan view, and
a position further offset by λm/(2x) from the position offset by λm/(2·P(L)), wherein 1<L<N, from the reference position toward at least the one side of the direction of the relative movement in plan view.

4. The encoder according to claim 3 , wherein
the second magnetoresistive elements as the harmonic reducing patterns are disposed at following positions,
a position offset by λm/(2·P(2))=λm/6 and a position offset by λm/(2·P(3))=λm/10 from the reference position toward the one side in plan view, and
a position further offset by λm/(2·P(2+1))=λm/10 from the position offset by λm/(2·P(2))=λm/6 from the reference position toward at least the one side of the direction of the relative movement in plan view, and
x satisfying 5<x and x≠P(k), wherein k is a natural number satisfying 1<k, is set and the d magnetoresistive elements as the harmonic reducing patterns are disposed at following positions,
a position offset by λm/(2x) from the reference position toward at least the one side of the direction of the relative movement in plan view,
a position further offset by λm/(2x) from the position offset by λm/(2·P(2))=λm/6 from the reference position toward at least the one side of the direction of the relative movement in plan view,
a position further offset by λm/(2x) from the position offset by λm/(2·P(3))=λm/10 from the reference position toward at least the one side of the direction of the relative movement in plan view, and
a position further offset by λm/(2x) from the position offset by λm/(2·P(2))=λm/6 and λm/(2·P(3))=λm/10 from the reference position toward at least the one side of the direction of the relative movement in plan view.

5. The encoder according to claim 1 , wherein
part of the second magnetoresistive elements as the harmonic reducing patterns is disposed in a layer different from a layer of the first magnetoresistive element of the reference position in a plane opposed to the magnetic medium.

Assignees

• Okada Yasuyuki
• Abe Yasunori
• Hitachi Metals Ltd

Inventors

• Okada Yasuyuki
• Abe Yasunori

Classifications

• G01R33/09 Primary

  Magnetoresistive devices · CPC title

• G01D5/24438 Primary

  Special design of the sensing element or scale · CPC title

• G01B7/003

  for measuring position, not involving coordinate determination (coordinate measuring G01B7/004) · CPC title

• G01D5/2451

  Incremental encoders (G01D5/2454 takes precedence) · CPC title

• G01D5/245

  using a variable number of pulses in a train · CPC title