Active louver system for controlled airflow in a multi-function automotive radiator and condenser system

Patent metadata

Field	Value
Publication number	US-9250020-B2
Application number	US-201213468836-A
Country	US
Kind code	B2
Filing date	May 10, 2012
Priority date	Jan 5, 2011
Publication date	Feb 2, 2016
Grant date	Feb 2, 2016

Abstract

A vehicle thermal management system is provided that includes two or more heat exchangers configured in a non-stacked arrangement, where separate air inlets corresponding to each of the heat exchangers allow a direct intake of ambient air. Active louver systems consisting of sets of adjustable louvers and a control actuator are used to control and regulate air flowing directly into one or more of the heat exchangers, where the adjustable louvers are either adjustable between two positions, i.e., opened and closed, or adjustable over a range of positions. Air ducts may be used to couple the output from one heat exchanger to the input of a different heat exchanger.

First claim

What is claimed is:

1. A vehicle thermal management system, comprising:
at least a first heat exchanger and second heat exchanger, wherein said first and second heat exchangers are configured in a non-stacked arrangement, and wherein said first heat exchanger is in thermal communication with a first vehicle cooling subsystem and said second heat exchanger is in thermal communication with a second vehicle cooling subsystem;
a first air inlet, wherein air flowing through said first air inlet flows directly into said first heat exchanger without first passing through said second heat exchanger;
a second air inlet, wherein air flowing through said second air inlet flows directly into said second heat exchanger without first passing through said first heat exchanger; and
an active louver system, comprising:
a plurality of adjustable louvers that control air flowing directly through said second air inlet into said second heat exchanger; and
an actuator coupled to said plurality of adjustable louvers, wherein said actuator controls positioning of said plurality of adjustable louvers between at least a first position and a second position;

wherein said plurality of adjustable louvers are mounted within an air inlet aperture located adjacent a bumper assembly, the bumper assembly having a fascia with a curvature;
wherein at least a first adjustable louver of said plurality of adjustable louvers is configured to pivot about a pivot axis located along a front edge portion of said first adjustable louver, the pivot axis positioned adjacent the bumper assembly; and
wherein the first adjustable louver is configured and shaped to continue the curvature of the fascia of the bumper assembly when the first adjustable louver is in an open position, such that the first adjustable louver is inclined downwards from the pivot axis so as to minimize disruption of the air flowing directly through the second air inlet.

2. The vehicle thermal management system of claim 1 , wherein said actuator is an electro-mechanical actuator.

3. The vehicle thermal management system of claim 1 , wherein said actuator is a hydraulic actuator.

4. The vehicle thermal management system of claim 1 , wherein said first position of said plurality of adjustable louvers is fully opened and said second position of said plurality of adjustable louvers is fully closed.

5. The vehicle thermal management system of claim 1 , wherein said actuator controls positioning of said plurality of adjustable louvers over a range of positions.

6. The vehicle thermal management system of claim 1 , wherein said plurality of adjustable louvers are coupled together using multiple links of a multi-link system.

7. The vehicle thermal management system of claim 1 , further comprising a control processor coupled to said actuator, wherein said control processor controls positioning of said plurality of adjustable louvers via said actuator.

8. The vehicle thermal management system of claim 1 , further comprising a fan adjacent to an airflow exit surface of said second heat exchanger.

9. The vehicle thermal management system of claim 1 , further comprising an air duct that couples an airflow exit surface of at least a portion of said first heat exchanger to an airflow entrance surface of said second heat exchanger.

10. The vehicle thermal management system of claim 9 , further comprising a second plurality of adjustable louvers located within said air duct and between said airflow exit surface of said first heat exchanger and said airflow entrance surface of said second heat exchanger, wherein said second plurality of adjustable louvers control air flowing between said airflow exit surface of said first heat exchanger and said airflow entrance surface of said second heat exchanger.

11. The vehicle thermal management system of claim 10 , wherein said second plurality of adjustable louvers has a first position and a second position, wherein said first position of said second plurality of adjustable louvers is opened and said second position of said second plurality of adjustable louvers is closed.

12. The vehicle thermal management system of claim 10 , wherein said second plurality of adjustable louvers is adjustable over a range of positions between opened and closed.

13. The vehicle thermal management system of claim 1 , wherein said first heat exchanger is centrally mounted along a vehicle centerline and said second heat exchanger is mounted in a position adjacent to said first heat exchanger.

14. The vehicle thermal management system of claim 13 , further comprising:
a third heat exchanger, wherein said third heat exchanger is configured in said non-stacked arrangement with said first and second heat exchangers, wherein said third heat exchanger is mounted in a position adjacent to said first heat exchanger and on an opposite side of said first heat exchanger relative to said second heat exchanger;
a third air inlet, wherein air flowing through said third air inlet flows directly into said third heat exchanger without first passing through said first or second heat exchangers; and
a second active louver system, comprising:
a second plurality of adjustable louvers that control air flowing directly through said third air inlet into said third heat exchanger; and
a second actuator coupled to said second plurality of adjustable louvers, wherein said second actuator controls positioning of said second plurality of adjustable louvers between at least a first position and a second position.

15. The vehicle thermal management system of claim 14 , wherein operation of said first actuator is independent of operation of said second actuator.

16. The vehicle thermal management system of claim 14 , further comprising a first fan adjacent to an airflow exit surface of said second heat exchanger and a second fan adjacent to an airflow exit surface of said third heat exchanger.

17. The vehicle thermal management system of claim 14 , further comprising:
a first air duct that couples a first portion of an airflow exit surface of said first heat exchanger to an airflow entrance surface of said second heat exchanger; and
a second air duct that couples a second portion of said airflow exit surface of said first heat exchanger to an airflow entrance surface of said third heat exchanger.

18. The vehicle thermal management system of claim 17 , further comprising:
a third plurality of adjustable louvers located within said first air duct and between said airflow exit surface of said first heat exchanger and said airflow entrance surface of said second heat exchanger, wherein said third plurality of adjustable louvers control air flowing between said airflow exit surface of said first heat exchanger and said airflow entrance surface of said second heat exchanger; and
a fourth plurality of adjustable louvers located within said second air duct and between said airflow exit surface of said first heat exchanger and said airflow entrance surface of said third heat exchanger, wherein said fourth plurality of adjustable louvers control air flowing between said airflow exit surface of said first heat exchanger and said airflow entrance surface of said third heat exchanger.

19. The vehicle thermal management system of claim 1 , wherein a cross section of the curvature of the fascia comprises a step away from the air inlet aperture, the step accommodating the first adjustable louver in the open position.

20. The vehicle thermal management system of claim 1 , further comprising fixed trim pieces rigidly mounted

Assignees

• Vikstrom Per Thomas
• Johnston Vincent George
• Von Holzhausen Franz
• Yeomans Paul Daniel
• Tesla Motors Inc

Inventors

• Vikstrom Per Thomas
• Johnston Vincent George
• Von Holzhausen Franz
• Yeomans Paul Daniel

Classifications

• F28D1/0443 Primary

  Combination of units extending one beside or one above the other (F28D1/0452 takes precedence) · CPC title

• F28F27/02

  for controlling the distribution of heat-exchange media between different channels ({static flow control means in header boxes F28F9/026}; arrangements of guide plates or guide vanes F28F9/22, F28F25/12) · CPC title