Bidirectional downhole fluid flow control system and method

Patent metadata

Field	Value
Publication number	US-9249649-B2
Application number	US-201213594790-A
Country	US
Kind code	B2
Filing date	Aug 25, 2012
Priority date	Dec 6, 2011
Publication date	Feb 2, 2016
Grant date	Feb 2, 2016

Abstract

A bidirectional downhole fluid flow control system is operable to control the inflow of formation fluids and the outflow of injection fluids. The system includes at least one injection flow control component and at least one production flow control component in parallel with the at least one injection flow control component. The at least one injection flow control component and the at least one production flow control component each have direction dependent flow resistance, such that injection fluid flow experiences a greater flow resistance through the at least one production flow control component than through the at least one injection flow control component and such that production fluid flow experiences a greater flow resistance through the at least one injection flow control component than through the at least one production flow control component.

First claim

What is claimed is:

1. A bidirectional downhole fluid flow control system comprising:
a plurality of injection flow control components having direction dependent flow resistance, the injection flow control components further comprising two stage flow control components including, in series, a first vortex diode stage and a second vortex diode stage, each of the first and second stages of the injection flow control components having a central inlet port and a radial outlet port, wherein the radial outlet port of the first stage is in fluid communication with the central inlet port of the second stage of the injection flow control components; and
a plurality of production flow control components having direction dependent flow resistance, the production flow control components further comprising two stage flow control components including, in series, a first vortex diode stage and a second vortex diode stage, each of the first and second stages of the production flow control components having a central outlet port and a radial inlet port, wherein the central outlet port of the first stage is in fluid communication with the radial inlet port of the second stage of the production flow control components,
wherein, the production flow control components are in parallel with the injection flow control components;
wherein, injection fluid flow experiences a greater flow resistance through the production flow control components than through the injection flow control components; and
wherein, production fluid flow experiences a greater flow resistance through the injection flow control components than through the production flow control components.

2. The flow control system as recited in claim 1 wherein injection fluid flow entering the vortex diodes of the injection flow control components travels primarily in a radial direction and wherein production fluid flow entering the vortex diodes of the injection flow control components travels primarily in a tangential direction.

3. The flow control system as recited in claim 1 wherein production fluid flow entering the vortex diodes of the production flow control components travels primarily in a radial direction and wherein injection fluid flow entering the vortex diodes of the production flow control components travels primarily in a tangential direction.

4. An enhanced oil recovery method comprising:
positioning a completion string including a bidirectional fluid flow control system at a target location in a wellbore, the control system having a plurality of solid state injection flow control components with direction dependent flow resistance in parallel with a plurality of solid state production flow control components with direction dependent flow resistance, the injection flow control components further comprising two stage flow control components including, in series, a first vortex diode stage and a second vortex diode stage, each of the first and second stages of the injection flow control components having a central port and a radial port, wherein the radial port of the first stage is in fluid communication with the central port of the second stage of the injection flow control components, the production flow control components further comprising two stage flow control components including, in series, a first vortex diode stage and a second vortex diode stage, each of the first and second stages of the production flow control components having a central port and a radial port, wherein the central port of the first stage is in fluid communication with the radial port of the second stage of the production flow control components;
injecting steam from the surface into a formation through the bidirectional fluid flow control system by introducing steam to both the central port of the first stage of the injection flow control components and to the radial port of the first stage of the production flow control components, wherein the bidirectional fluid flow control system allows a greater volume of steam to pass through the injection flow control components than through the production flow control components;
transferring heat from the steam into fluid in the formation; and
producing the fluid from the formation to the surface through the bidirectional fluid flow control system by introducing the formation fluid to both the radial port of the second stage of the injection flow control components and to the central port of the second stage of the production flow control components, wherein the bidirectional fluid flow control system allows a greater volume of the fluid to pass through the production flow control components than through the injection flow control components.

5. The method as recited in claim 4 wherein injecting steam from the surface into the formation through the bidirectional fluid flow control system such that a greater volume of steam passes through the injection flow control components than through the production flow control components further comprises injecting a first portion of the steam into the formation from the injection flow control components and injecting a second portion of the steam into the formation from the production flow control components, wherein the first portion of the steam injected into the formation is greater than the second portion of the steam injected into the formation.

6. The method as recited in claim 5 wherein producing the fluid from the formation to the surface through the bidirectional fluid flow control system such a greater volume of the fluid passes through the production flow control components than through the injection flow control components further comprises producing a first portion of the fluid into a tubing string from the production flow control components and producing a second portion of the fluid into a tubing string from the injection flow control components, wherein the first portion of the fluid flowing into the tubing string is greater than the second portion of the fluid flowing into the tubing string.

7. A multizone enhanced oil recovery method comprising:
positioning a completion string at a target location in a wellbore, the completion string including a bidirectional fluid flow control system for a plurality of zones in the wellbore, each bidirectional fluid flow control systems having a plurality of solid state injection flow control components with direction dependent flow resistance in parallel with a plurality of solid state production flow control components with direction dependent flow resistance, the injection flow control components further comprising two stage flow control components including, in series, a first vortex diode stage and a second vortex diode stage, each of the first and second stages of the infection flow control components having a central port and a radial port, wherein the radial port of the first stage is in fluid communication with the central port of the second stage of the injection flow control components, the production flow control components further comprising two stage flow control components including, in series, a first vortex diode stage and a second vortex diode stage, each of the first and second stages of the production flow control components having a central port and a radial port, wherein the central port of the first stage is in fluid communication with the radial port of the second stage of the production flow control components;
injecting steam from the surface into the plurality of zones through the bidirectional fluid flow control systems by introducing steam to both the central ports of the first stages of the injection flow control components and to the radial ports of the first stages of the production flow control components, wherein the bidirectional fluid flow control systems allow a greater volume of steam t

Assignees

• Fripp Michael Linley
• Dykstra Jason D
• Dejesus Orlando
• Halliburton Energy Services Inc

Inventors

• Fripp Michael Linley
• Dykstra Jason D
• Dejesus Orlando

Classifications

• E21B34/08 Primary

  responsive to flow or pressure of the fluid obtained (E21B34/10 takes precedence) · CPC title

• E21B43/12

  Methods or apparatus for controlling the flow of the obtained fluid to or in wells (E21B43/25 takes precedence; valve arrangements E21B34/00) · CPC title

• E21B43/16

  Enhanced recovery methods for obtaining hydrocarbons · CPC title