Colored translucent zirconia sintered body and its use

Patent metadata

Field	Value
Publication number	US-9249056-B2
Application number	US-201214235716-A
Country	US
Kind code	B2
Filing date	Jul 27, 2012
Priority date	Jul 29, 2011
Publication date	Feb 2, 2016
Grant date	Feb 2, 2016

Abstract

A zirconia sintered body having not only high strength but also excellent aesthetic properties. A colored translucent zirconia sintered body, characterized by containing an iron compound and from 2 to 4 mol % of yttria, showing a lightness L* of from 51 to 80 in L*a*b* color system, and having a relative density of at least 99.80%. The colored zirconia sintered body preferably has a total light transmittance of at least 20% as measured at a sample thickness of 1 mm and with a D65 light source. The colored translucent zirconia sintered body has aesthetic properties equivalent to those of natural teeth and is particularly suitable for a zirconia sintered body to be used for dental applications, and further, suitable for a mill blank such as an artificial tooth material or the like, and an orthodontic bracket.

First claim

The invention claimed is:

1. A colored translucent zirconia sintered body, comprising
at least one iron compound selected from the group consisting of iron chloride, iron nitrate, iron oxide and iron oxide hydroxide,
yttria in the amount of from 2 to 4 mol %, and
alumina in the amount of 0 wt % to less than 0.25 wt %,
wherein the colored translucent zirconia sintered body has a lightness L* of from 51 to 80 in L*a*b* color system, and has a relative density of at least 99.80%.

2. The colored translucent zirconia sintered body according to claim 1 , wherein the lightness L* is from 51 to 70 in L*a*b* color system.

3. The colored translucent zirconia sintered body according to claim 1 , wherein the lightness L* is more than 70 and at most 80 in L*a*b* color system.

4. The colored translucent zirconia sintered body according to claim 1 , which has a total light transmittance of at least 20% as measured at a sample thickness of 1 mm and with a D65 light source.

5. The colored translucent zirconia sintered body according to claim 1 , wherein the content of the iron compound is less than 2,000 ppm as calculated as Fe 2 O 3 .

6. The colored translucent zirconia sintered body according to claim 1 , wherein the content of the iron compound is at least 500 ppm as calculated as Fe 2 O 3 .

7. The colored translucent zirconia sintered body according to claim 1 , wherein the content of the iron compound is less than 500 ppm as calculated as Fe 2 O 3 .

8. The colored translucent zirconia sintered body according to claim 1 , which contains alumina.

9. The colored translucent zirconia sintered body according to claim 1 , which has a monoclinic phase transformation depth of at most 10 μm after immersion in a hot water of 140° C. for 24 hours.

10. The colored translucent zirconia sintered body according to claim 9 , which has a monoclinic phase transformation depth of at most 10 μm after immersion in a hot water of 140° C. for 72 hours.

11. A dental material obtained by using the colored translucent zirconia sintered body as defined in claim 1 .

12. The dental material according to claim 11 , which is an orthodontic bracket.

13. The dental material according to claim 11 , which is an artificial tooth or an artificial tooth mill blank.

Assignees

• Fujisaki Hiroyuki
• Kawamura Kiyotaka
• Imai Kohei
• Tosoh Corp

Inventors

• Fujisaki Hiroyuki
• Kawamura Kiyotaka
• Imai Kohei

Classifications

• C04B2235/765

  Tetragonal symmetry · CPC title

• C04B35/6455

  Hot isostatic pressing · CPC title

• C04B2235/5445

  submicron sized, i.e. from 0,1 to 1 micron · CPC title

• C04B2235/72

  Products characterised by the absence or the low content of specific components, e.g. alkali metal free alumina ceramics · CPC title

• C04B2235/3225

  Yttrium oxide or oxide-forming salts thereof · CPC title