Containment element comprising mullite or a polymorph of mullite, assembly comprising same, method of making same and method of using same

Patent metadata

Field	Value
Publication number	US-9249054-B2
Application number	US-201214009453-A
Country	US
Kind code	B2
Filing date	Apr 5, 2012
Priority date	Apr 8, 2011
Publication date	Feb 2, 2016
Grant date	Feb 2, 2016

Abstract

A containment element for a pressure containment assembly, comprising mullite or a polymorph of mullite.

First claim

The invention claimed is:

1. A containment element for a pressure containment assembly for containing matter at a pressure of at least 1 gigapascal (GPa), comprising 10 to 80 weight percent mullite, at least 20 weight percent talc and at most 15 weight percent silicate compounds; other than the mullite and the talc; in which the containment element comprises a gasket.

2. A containment element as claimed in claim 1 , comprising kaolinite.

3. A containment element as claimed in claim 1 , comprising kyanite.

4. A containment element as claimed in claim 1 , comprising cordierite.

5. A containment element as claimed in claim 1 , comprising binder material.

6. A containment element as claimed in claim 1 , comprising at least 5 weight percent silica.

7. A containment element as claimed in claim 1 , free from magnesium carbonate or precursor material for magnesium carbonate.

8. A containment element as claimed in claim 1 , comprising at least 5 weight percent kyanite.

9. A containment element as claimed in claim 1 , for an assembly for containing matter at a pressure of at least 1 GPa and a temperature of at least 1,000 degrees centigrade.

10. A containment element as claimed in claim 1 , comprising grains of a first hard material having a first internal friction and grains of a second hard material having a second internal friction.

11. A containment element as claimed in claim 10 , in which the second hard material is a different phase of the first hard material.

12. A containment assembly for containing matter at an ultra-high pressure, comprising a containment element as claimed in claim 1 .

13. A containment assembly as claimed in claim 12 , for a belt type ultra-high pressure press.

14. A containment assembly as claimed in a claim 12 , for a cubic type ultra-high pressure press.

15. A containment assembly as claimed in claim 12 , for a tetrahedral type ultra-pressure press.

16. A containment assembly as claimed in claim 12 , comprising a gasket.

17. A containment assembly for containing matter at an ultra-high pressure, comprising a press apparatus for generating an ultra-high pressure, the press apparatus comprising a chamber for accommodating a capsule comprising a containment element as claimed in claim 1 .

18. A method for subjecting a body to an ultra-high pressure and high temperature, the method including assembling the body into a capsule configured for accommodating the body and for insertion into a chamber of an ultra-high pressure furnace, in which the capsule comprises a containment element for a pressure containment assembly for containing matter at a pressure of at least 1 gigapascal (GPa), comprising 10 to 80 weight percent mullite, at least 20 weight percent talc and at most 15 weight percent silicate compounds; other than the mullite and the talc; in which the containment element comprises a casket.

19. A method of making a containment element for a pressure containment assembly for containing matter at a pressure of at least 1 gigapascal (GPa), comprising 10 to 80 weight percent mullite, at least 20 weight percent talc and at most 15 weight percent silicate compounds other than the mullite and the talc, the method including combining mullite grains with at least a second material to form a granular blend, and compacting the granular blend to provide a green body; wherein the containment element comprises a casket.

20. A method as claimed in claim 19 , including heat treating the green body to induce a phase change in the second material or remove moisture from the green body.

21. A method as claimed in claim 19 , in which the second material is talc and the method includes heat treating the green body to induce a phase change in the talc.

Assignees

• Munday Mark Gregory
• Montross Charles Stephan
• Element Six Ltd
• Element Six Abrasives Sa

Inventors

• Munday Mark Gregory
• Montross Charles Stephan

Classifications

• C04B33/13 Primary

  Compounding ingredients (C04B33/36, C04B35/71 take precedence {; pigments for ceramics C09C1/0009}) · CPC title

• C04B2235/3418

  Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint · CPC title

• C04B2235/3463

  Alumino-silicates other than clay, e.g. mullite · CPC title

• C04B35/20

  rich in magnesium oxide {, e.g. forsterite (C04B35/195 takes precedence)} · CPC title

• C04B35/6303

  Inorganic additives · CPC title